Remove/install rear wall paneling · ar6410w1100b · Mercedes-Benz WIS

AR64.10-W-1100B

Remove/install rear wall paneling

10.6.02

BODY 940.899 in MODEL 950.5 /6, 952.5 /6, 953.6, 954.5 with CODE (F20) Cab with extended rear wall

BODY 972.899 in MODEL 970, 972, 974, 975, 976 with CODE (F20) Cab with extended rear wall

W64.10-1073-06

	Remove
Danger!	Risk of injury from grazing or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and untrimmed vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Danger!	Risk of fatal injury from the high voltage used for arc welding. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury when welding from weld splatter and UV light. Welding gases arepoisonous when inhaled.	Use insulating surfaces, wear protective clothing, eye protection and protective masks. Remove highly inflammable materials from the danger zone. Use evacuation system	AS00.00-Z-0007-01A
	General information on repairs to body		AH60.00-N-0001-01A
	Measures for preventing damage to vehicles or components when performing arc welding work		AH00.00-N-0005-01A
	General notes on welding		AH60.00-N-0005-01A
1	Remove detachable parts in area to be repaired
2	Cover all attached parts remaining in vehicle (area to be repaired)	Use fireproof tarpaulin to avoid damage from flying sparks.	*WH58.30-Z-1001-40A
3	Separate rear wall paneling		AR64.10-W-1100-01B
			*201589005100
			*WH58.30-Z-1006-01A
			*WH58.30-Z-1002-01A
			*WH58.30-Z-1001-03A
			*WH58.30-Z-1024-04A
		Drill (electric/pneumatic)	*WE58.40-Z-1001-03A
		Angular grinder (electric/pneumatic)	*WE58.40-Z-1003-03A
		Tarpaulin (fireproof)	*WH58.30-Z-1001-40A
		Wet/dry vacuum cleaner	*WE58.40-Z-1005-03A
	Install
4	Prepare rear wall paneling for installation		AR64.10-W-1100-03B
			*WH58.30-Z-1001-03A
			*WH58.30-Z-1024-04A
			*WH58.30-Z-1002-02A
		Drill (electric/pneumatic)	*WE58.40-Z-1001-03A
		Angular grinder (electric/pneumatic)	*WE58.40-Z-1003-03A
		Tarpaulin (fireproof)	*WH58.30-Z-1001-40A
		Wet/dry vacuum cleaner	*WE58.40-Z-1005-03A
5	Install rear wall paneling		AR64.10-W-1100-04B
			*WH58.30-Z-1001-03A
			*WH58.30-Z-1024-04A
			*WH58.30-Z-1031-02A
			*WH58.30-Z-1003-02A
		Inert gas welder	*WE58.40-Z-1001-02A
		Drill (electric/pneumatic)	*WE58.40-Z-1001-03A
		Angular grinder (electric/pneumatic)	*WE58.40-Z-1003-03A
		Wet/dry vacuum cleaner	*WE58.40-Z-1005-03A
		Tarpaulin (fireproof)	*WH58.30-Z-1001-40A
6	Perform sealing work in repair area with MB body sealant
7	Paint area repaired and adjacent surfaces	 See Paintwork Manual
8	Supplement MB hollow cavity preservation in repair area
9	Reinstall all removed detachable body components

Spot weld cutter

201 589 00 51 00

Commercially available tools

Number	Designation
WH58.30-Z-1002-01A	Ball cutter, dia. 12 mm
WH58.30-Z-1006-01A	Vario Drill WS 91 spot weld removing tool
WH58.30-Z-1002-02A	Hole punching pliers, dia. 7 mm
WH58.30-Z-1003-02A	Clamping pliers
WH58.30-Z-1031-02A	C-clamp
WH58.30-Z-1001-03A	Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A	Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)
WH58.30-Z-1001-40A	Tarp (fire-resistant)

Workshop equipment

WE58.40-Z-1001-02A	Inert gas welder
WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1003-03A	Angle grinder (electric/pneumatic)
WE58.40-Z-1005-03A	Wet/dry vacuum cleaner

Henviste dokumenter

ah0000n000501a Forholdsregler til at undgå skader på køretøjer eller komponenter ved elektrisk svejsearbejde
ah6000n000101a Generelle oplysninger om karrosserireparation
ah6000n000501a Generelle oplysninger om svejsning
ar6410w110001b
ar6410w110003b
ar6410w110004b
as0000z000701a Livsfare på grund af højspænding ved elektrosvejsning. Fare for eksplosion på grund af svejsning i nærheden af let antændelige materialer. Fare for personskade på grund af svejsestænk og ultraviolet lys ved svejsning. Fare for
as0000z001701a Fare for personskade på grund af snitsår eller hudafskrabninger grundet skarpkantede køretøjsdele