ar6320s110601p

Separate inner A-pillar

Type ar · emne 63.20 · version 0300 · 2019-05-20

Gælder for: Model 470, 471

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 3 Karrosseri › 63 Sidevæg › 63.20 Stolper — Serie 470 · Serie 471

EinPAS 35 Karrosseri/ramme/monteringsdele › 35.34 Sidevæg › 35.34.45 Stolpe — Serie 470 · Serie 471

AR63.20-S-1106-01P

Separate inner A-pillar

Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Model

470, 471

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

The following steps are shown on the left side of the vehicle and must be performed analogously on the right side in the event of damage.

Separate inner A-pillar

1

Expose spot welds on reinforcement (2) (areas A and B).


Commercially available devices/tools
Rotary wire brush



2

Cut off spot welds on reinforcement (2) (areas A and B).


Commercially available devices/tools
Spot weld milling machine



3

Remove damaged reinforcement (2).


S63.20-4933-06

Separate inner A-pillar

S63.20-4934-09

4

Expose spot welds on inner A-pillar (1) (areas C, D, E, F, G, H and I).

Commercially available devices/tools
Rotary wire brush

5

Cut off spot welds on inner A-pillar (1) (areas C, D, E, F, G, H and I).

Cut off spot welds (arrows) through 2 panel thicknesses.

Commercially available devices/tools
Spot weld milling machine

Separate inner A-pillar

6

Expose spot welds on inner A-pillar (1) (areas J and K).


Commercially available devices/tools
Rotary wire brush



7

Cut off spot welds on inner A-pillar (1) (areas J and K).


Cut off spot welds (arrows) through 2 panel thicknesses.


Commercially available devices/tools
Spot weld milling machine



8

Expose MAG weld seams on inner A-pillar (1) (areas L and M).


Commercially available devices/tools
Rotary wire brush



9

Cut MAG weld seams on inner A-pillar (1) (areas L and M).


Commercially available devices/tools
Angular grinder



10

Remove damaged inner A-pillar (1).



11

Remove shavings and milling chips.


Commercially available devices/tools
Wet and dry vacuum cleaner


S63.20-4935-06

Separate inner A-pillar

S63.20-4936-09

12

Grind mating surfaces down to bare metal in cross-hatched areas.

Sand down spot weld flanges to bare metal on both sides.

Commercially available devices/tools
Rotary wire brush

13

Remove shavings.

Commercially available devices/tools
Wet and dry vacuum cleaner

14

Apply zinc dust paint to insides of spot weld flanges. onto connecting flanges that are no longer accessible after installing side roof paneling .

Separate inner A-pillar

15

Grind mating surfaces down to bare metal in crosshatched areas and around holes.


Sand down spot weld flanges to bare metal on both sides.


Commercially available devices/tools
Rotary wire brush



16

Remove shavings.


Commercially available devices/tools
Wet and dry vacuum cleaner



17

Apply zinc dust paint to insides of spot weld flanges. onto connecting flanges that are no longer accessible after installing side roof paneling .


S63.20-4937-06

Separate inner A-pillar

18

Grind mating surfaces down to bare metal in crosshatched areas and around holes.


Sand down spot weld flanges to bare metal on both sides.


Commercially available devices/tools
Rotary wire brush



19

Remove shavings.


Commercially available devices/tools
Wet and dry vacuum cleaner



20

Apply zinc dust paint to insides of spot weld flanges. onto connecting flanges that are no longer accessible after installing side roof paneling .


S63.20-4938-06

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