AR63.10-S-5658-01S | Remove front right side wall paneling lower section with side wall paneling section |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
S63.10-4787-09
1 Mark separation line at lowest bead on side wall paneling (1) using adhesive tape (area C).
2 Cut side wall paneling (1) at separating point (area C).
3 Expose spot welds on side wall paneling lower section (2) (areas A, B, G and N).
4 Cut out spot welds at side wall paneling lower section (2) (area A, B, G and N).
Cut through two panel thicknesses (arrow).
5 Heat side wall paneling lower section (2) in crosshatched area (area F).
6 Remove side wall paneling lower section (2) with remaining piece on side wall paneling (1).
7 Grind side wall paneling (1) down to bare metal from inside in crosshatched area (area H).
Observe pretreatment of bonding surfaces from inside in crosshatched area (area H).
8 Grind mating surfaces on body down to bare metal in cross-hatched areas using brush grinder.
Sand spot weld flanges to bare metal on both sides Observe pretreatment of sealing surface (area E).
9 Remove shavings with wet/dry vacuum cleaner.
10 Coat insides of spot weld flanges with zinc dust paint.