Partially replace rear wheel well

AR63.10-P-0662LF

Partially replace rear wheel well

02.12.2019

Model

205

Model

213

Model

217

Model

222

Model

253

Model

293

Shown on model 222

1

Outer rear wheel well

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

 Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Model 205.0/1/2, 213, 222, 253, 293

AS00.00-Z-0035-01A

 Danger

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.

No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

Topical note

General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system

AH00.00-Z-0300-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

Notes on battery

AH54.10-P-0001-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Notes on acoustic foam and structural foam in the vehicle

Model 205

AH60.00-P-0039-01LW

Notes on acoustic foam and structural foam in the vehicle

Model 213

AH60.00-P-0039-01LWE

Notes on acoustic foam and structural foam in the vehicle

Model 217, 222

AH60.00-P-0039-01A

Notes on acoustic foam and structural foam in the vehicle

Model 253
Model 293

AH60.00-P-0039-01LWG

General information on MB materials

AH98.00-P-9409-03A



Remove

1

Remove detachable parts in area of repair point.

2

Cover all detachable parts remaining in vehicle with spark protection blankets.

3

Cut off outer rear wheel well (1).

AR63.10-P-0662-01LF



000 588 00 84 00 Heat gun

WS54.00-P-0049B

 Commercially available devices/tools
Round wire brush
Body power jigsaw
Spot weld milling machine
Wet/dry vacuum cleaner

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

Primer stick

*BR00.45-Z-1012-07A

4

Prepare rear outer wheel well (1) for installation.

AR63.10-P-0662-02LF

 Commercially available devices/tools
Round wire brush
Body power jigsaw

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A



Install

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

Topical note

Measures for preventing damage to components when performing electric welding and soldering work

AH60.00-P-0001-02A

General information on riveting

AH60.00-P-0003-01N

5

Install outer rear wheel well (1).



000 588 01 84 00 Welder

WS60.00-P-0021K

AR63.10-P-0662-03LF

 Commercially available devices/tools
Round wire brush
Manual temporary fastener 6.35 mm
Blind rivet gun (minimum pull-off force 19 kN)
Wet/dry vacuum cleaner

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

White sealing compound, 310 ml, DBL 6069.20

*BR00.45-Z-1003-01A

Blind rivet 6.412 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)

*BR00.45-Z-1035-13A

6

Clean weld joints and sheet metal flange.

 Commercially available devices/tools
Round wire brush.

7

Remove spark protection blankets.

8

Clean repair area.

 Commercially available devices/tools
Wet/dry vacuum cleaner.

9

Treat repair areas with primer filler.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Use only primer filler approved by Daimler AG:
http://xentryportal.mercedes-benz.com

10

Seal seam after repair.

Model 205, 253
Model 293

AR97.10-P-4000LW

Model 217, 222

AR97.10-P-4000LF

Model 213

AR97.10-P-4000LWE

11

Paint repair areas and adjacent surfaces.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Use only paints approved by Daimler AG:
http://xentryportal.mercedes-benz.com

12

Supplement cavity preservation

Model 205, 253
Model 293

AR97.20-P-1500LW

Model 217, 222

AR97.20-P-1500LF

Model 213

AR97.20-P-1500LWE

13

Install all detachable parts in area of repair point.

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20

BR00.45-Z-1012-07A

Primer stick

A 000 986 27 50

BR00.45-Z-1035-13A

Blind rivet 6.412 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)

A 000 991 76 32