Remove/install left side wall paneling up to character bead

AR63.10-D-0001A

Remove/install left side wall paneling up to character bead

14.05.2019

Model

901.32/42/62, 902.32/42/62, 903.02/32/42, 904.32/42, 905.62

Model

903.62, 904.62

with code ZU9 (National version for Mexico)

1

Left side wall paneling up to crease



Remove

 Warning

Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units.

Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply.

AS91.00-Z-0001-01D

Topical note

Notes on performing repair, body work and welding on vehicles with airbags and RTE units

AH91.00-P-0002-01M

Topical note

General information on body repair

AH60.00-N-0001-01A

1

Remove detachable parts in repair area

2

Cover all detachable parts that remain in repair area

3

Cut off left side wall paneling up to crease (1)

AR63.10-D-0001-01A

AR64.20-D-0002A

 Cut spot welds

 Spot weld milling cutter

*201589005100



Install

4

Prepare connecting points of left side wall paneling up to crease (1)

AR63.10-D-0001-02A

5

Align, grind off connecting plates and coat with zinc dust paint

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

6

Prepare left side wall paneling up to crease (1) for installation

AR63.10-D-0001-03A

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

7

Weld in left side wall paneling up to crease (1)

AR63.10-D-0001-04A

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A

8

Grind off any residue welding material

9

Solder connections

10

Clean repair area and prime with MB primer filler

11

Supplement standard seals with MB body sealant

AR97.10-D-4000A

White sealing compound, 310 ml, DBL 6069.20

*BR00.45-Z-1003-01A

12

Supplement standard underfloor protection with MB permanent underbody sealant

13

Paint repair area adjacent surfaces

14

Add cavity preserving agent

15

Apply standard sealant between door frame paneling and left side wall paneling up to crease (1)

16

Reinstall all detachable parts removed

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20