Commercially available tools
Number | Designation | |
WH58.30-Z-1003-01A | Electrode miller | |
WH58.30-Z-1003-02A | Clamping pliers | |
WH58.30-Z-1031-02A | C-clamp | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |
WH58.30-Z-1001-40A | Tarp (fire-resistant) |
Workshop equipment
WE58.40-Z-1005-01C | Celette straightening bracket set, CC 7970 |
WE58.40-Z-1001-01E | Celette straightening bench |
WE58.40-Z-1001-02A | Inert gas welder |
WE58.40-Z-1002-02A | Spot welder |
WE58.40-Z-1004-02A | Stud welder |
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
W62.25-1273-09
1 Fit firewall outer section, align with straightening tools and tighten.
2 Fasten firewall outer section fasten with clamping pliers.
3 Install straightening tool on A-pillar.
W62.25-1274-09
4 Weld in firewall outer section with .
W62.25-1251-09
5 Weld in firewall outer section with .
W62.25-1252-09
6 Weld in A-pillar in areas O to T with .
W62.25-1275-05
7 Drill 4 mm holes in areas U and V. Countersink holes with 8 mm dia. bit on one side.
Alternately countersink from inside and outside.
8 Weld in firewall outer section in areas U and V with .
Always weld from countersunk side.
W62.25-1276-06
9 Weld in firewall outer section in areas W to Z with .
W62.25-1255-04
10 Weld in firewall outer section in areas AO to AR with .
W62.25-1257-04
11 Weld in firewall inner section in areas AS to AX with .
12 Weld in firewall inner section in areas BA to BD with .
W62.25-1258-01
13 Fit engine hood hook reinforcement and fasten with clamping pliers.
14 Weld in engine hood hook reinforcement in area BE with .
15 Grind plug weldings down flat in area of A-pillar.
16 Clean all weld joints with wire brush.
Do not grind down weld seams in areas which are not visible for reasons of operating stability and cost.
W62.25-1277-06
17 Mark position of threaded stud on firewall.
Transfer dimensions from old part
18 Grind firewall outer section down to bare metal in welding areas of threaded studs.
19 Weld in threaded studs (arrows).