ar6220p140001ak

Install tapping plate in longitudinal member

Type ar · emne 62.20 · version 0102 · 2011-01-12

Gælder for: MODEL 169, 245

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 3 Karrosseri › 62 Front og torpedo › 62.20 Hjulkasse — Serie 169 · Serie 245

EinPAS 35 Karrosseri/ramme/monteringsdele › 35.30 Front › 35.30.35 Bærearm/hjulkasse — Serie 169 · Serie 245

AR62.20-P-1400-01AK

Install tapping plate in longitudinal member

Install tapping plate in longitudinal member

P62.20-4359-11

Tooling and replacement parts

Fastening tool

2 Tapping plate

3 Bushing

4 Axle bolt, 62 mm

5 Claw

Work described below is illustrated partially on longitudinal member replacement part.

Install tapping plate in longitudinal member

P62.20-4360-01

Lift support point A

1 Insert tapping plate (2) in longitudinal member (1) from front into console on front axle carrier mount.

After installation, the tapping plate (2) is secured against twisting.

2 Tighten axle bolt to specified torque.

Install tapping plate in longitudinal member
Install tapping plate in longitudinal member

P62.20-4364-01

Lift support point B

3 Bend 15 mm of tongue (6) on tapping plate (2) up 90°.

P62.20-4365-01

Install tapping plate in longitudinal member
Install tapping plate in longitudinal member

P62.20-4361-01

4 Insert tapping plate (2) from front with claw (5) through longitudinal member (1) into console on front axle carrier mount.

Correct position of tapping plate (2) in console through side opening in longitudinal member (1) with claw (5).

After installation, the tapping plate (2) is secured against twisting.

5 Tighten axle bolt to specified torque.

P62.20-4366-01

Install tapping plate in longitudinal member

P62.20-4372-09

Lift support point C

6 Mark floor panel from bottom through console in front axle carrier mount.

7 From there determine dimensioning for cut and scribe (see dimension A1, B1, C1).

8 Drill Ø 6 mm starting hole in area (C2) and cut lines E1 and D1 with body saw.

9 Bend up lug (F1).

10 Remove chips in working area.

11 Slide bushing (3) through opening over front axle carrier mount console.

12 Insert tapping plate into modified locating tool and position through opening.

Scribe dimensions

A1 95 mm

B1 25 mm

C1 60 mm

Install tapping plate in longitudinal member
Install tapping plate in longitudinal member

P62.20-4362-01

13 Tighten axle bolt (4) to specified torque and counterhold with modified locating tool.

After inserting tapping plate (2) use longer axle bolt, 62 mm (4).

Use vise grip pliers (K) to support counterholding force.

14 Remove modified fastening tool.

15 Bend back cutout lug and weld at three points with inert gas.

16 Complete corrosion protection, wax and seam seal in area of repair point.

P62.20-4376-01

Install tapping plate in longitudinal member
Install tapping plate in longitudinal member

P62.20-4379-01

Lift support point D

17 Bend 15 mm of tongue on tapping plate (2) up 90°.

18 Insert tapping plate (2) with claw (5) or by hand into console on front axle carrier mount through bottom opening into longitudinal member (1).

After installation, the tapping plate (2) is secured against twisting.

19 Tighten axle bolt (4) to specified torque.

P62.20-4363-01