AR62.10-W-1000A | Replace front end with firewall | 25.1.06 |
BODY 374.850 in MODEL 374.4
BODY 374.860 in MODEL 374.5
BODY 374.870 in MODEL 374.6
BODY 375.810 in MODEL 375.3
BODY 375.830 in MODEL 375.1
BODY 375.840 in MODEL 375.4
BODY 940.890 /899 in MODEL 950.5 /6, 952.5 /6, 953.6, 954.5
BODY 944.890 in MODEL 940.2 /3, 942.1 /3, 943.1 /3, 944.0 /2
BODY 944.899 in MODEL 944.0 /2
BODY 958.860 in MODEL 958.0
BODY 958.870 in MODEL 958.2
BODY 958.880 in MODEL 958.4
BODY 972.890 /899 in MODEL 970, 972, 974, 975, 976
W62.25-1001-06
1 Front end
2 Firewall inner section
| Remove | ||
Danger! | Risk of death caused by high voltage used for arc welding. Risk of explosion caused by welding in the area of highly inflammable materials. Injury hazard from welding spatter and UV-light while welding. Risk of poisoning caused by inhaling welding vapors. | Use insulating subsurfaces, protective clothing, protective goggles and protective mask. Remove highly inflammable materials from the danger zone. Use evacuation system. | |
| Measures for preventing damage to vehicles or components when performing arc welding work | ||
| General information on repairs to body | ||
| General notes on welding | ||
1 | Remove detachable parts in area to be repaired | ||
2 | Cover all detachable body components remaining in vehicle (area to be repaired) | ||
3 | Set up straightening bench with module members and straightening bracket set | ||
Observe set-up plans included with straightening bracket set CC 7970. | |||
4 | Set cab onto straightening bench and fasten to straightening bracket set | ||
5 | Separate inner firewall | ||
6 | Separate front end with firewall | ||
| Install | ||
7 | Prepare connecting points on body | ||
8 | Prepare new parts | ||
9 | Install firewall inner section | ||
10 | Weld in front end | ||
Weld in bolt with stud welder | |||
11 | Supplement seals with MB body sealant | ||
12 | Supplement underbody protection with MB permanent underfloor protection agent. | ||
13 | Paint area repaired and adjacent surfaces | See Paintwork Manual | |
14 | Supplement MB cavity preservation | ||
15 | Reinstall all detachable body components removed |
Workshop equipment
WE58.40-Z-1005-01C | Celette straightening bracket set, CC 7970 |
WE58.40-Z-1001-01E | Celette straightening bench |
WE58.40-Z-1004-02A | Stud welder |
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