Replace front left shock absorber bracket

AR61.10-P-0024A

Replace front left shock absorber bracket

27.7.10



Removing

 Danger!

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.

AS00.00-Z-0017-01A



Notes on self-locking nuts and bolts

All models

AH00.00-N-0001-01A



General information on repairs to body

All models

AH60.00-N-0001-01A

1

Remove front left wheel well paneling

AR62.20-P-1222GL

2

Remove shock absorber (2) from shock absorber bracket (5)

AR32.25-P-0105GX

3

Slide shock absorber together (2)

4

Carefully unclip brake lines from brackets (1, 3)

 Do not kink brake lines, otherwise they can be damaged and no longer safe for operation.

 It is not necessary to remove the brake lines.

5

Remove bracket (1) from shock absorber bracket (5)

6

Detach bracket (3) from frame

7

Rotate the steering wheel to the center position

 The wheels must be in the straight-ahead position. Do not change position of steering during remaining procedure.

8

Mark position of both universal joints in relation to steering gear and jacket tube

9

Remove steering shaft sliding piece (4)

10

Cover detachable body components remaining in area to be repaired

 Use fireproof tarp to avoid damage from flying sparks.

11

Separate front left shock absorber bracket (5)

AR61.10-P-0024-01A



Install

12

Prepare front left shock absorber bracket (5) for installation

AR61.10-P-0024-02A

 Danger!

Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes.

Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system.

AS00.00-Z-0007-01A

13

Install front left shock absorber bracket (5)

Model 461.302/342, model 461.332 without code ZS4 Special protection version FB4, code ZS6 Special protection version FB6, or code ZS7 Special protection version FB7

AR61.10-P-0024-03A

Model 461.331/345, model 461.332 with code ZS4 Special protection version FB4, code ZS6 Special protection version FB6, or code ZS7 Special protection version FB7

AR61.10-P-0024-03B



Measures for preventing damage to vehicles or components when performing electric welding work

All models

AH00.00-N-0005-01A

14

Prime repair areas with primer/filler

Passenger car primer filler 283-150 VOC

*BR00.45-Z-1031-07A

15

Paint area repaired and adjacent surfaces

16

Supplement cavity wax preservation

Preservation agent

*BR00.45-Z-1003-05A

17

Remove tarp

18

Install steering shaft sliding piece (4)

 Observe markings on universal joints.



*BA46.40-P-1002-04B

19

Install bracket (3) of brake lines on frame

20

Install bracket (1) of brake lines on shock absorber bracket (5)

21

Move brake lines to normal installation position

 Do not kink brake lines, otherwise they can be damaged and no longer safe for operation.

22

Install shock absorber (2) on shock absorber bracket (5)

AR32.25-P-0105GX

23

Install front left wheel well paneling

AR62.20-P-1222GL

Number

Designation

Model
460, 461, 463

BA46.40-P-1002-04B

Bolt, universal joint

M8

Nm

35

Number

Designation

Order number

BR00.45-Z-1003-05A

Cavity preservation, solvent-free (1 l container)

A 000 986 72 70 05

BR00.45-Z-1031-07A

Passenger car primer filler 283-150 VOC

Glasurit GmbH
Glasuritstraße 1
48165 Münster
Germany
Tel.+49 2501 14-0
Fax +49 2501 14 3373
www.glasurit.de