Remove/install right rear door entry assembly

AR61.10-D-0013A

Remove/install right rear door entry assembly

14.05.2019

Model

901.32/42/62, 902.32/42/62, 903.02/32/42, 904.32/42, 905.62

Model

903.62, 904.62

with code ZU9 (National version for Mexico)

1

Right rear door entrance step module



Remove

 Warning

Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units.

Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply.

AS91.00-Z-0001-01D

Topical note

Notes on performing repair, body work and welding on vehicles with airbags and RTE units

AH91.00-P-0002-01M

Topical note

General information on body repair

AH60.00-N-0001-01A

1

Remove front passenger door

AR72.15-D-1051A

2

Remove 2nd door on right

AR72.15-D-1251A

3

Remove right rear outside door sill

AR63.30-D-0005A

4

Remove right B-pillar trim up to crease

AR63.20-D-0002A

5

Remove right C-pillar trim up to crease

AR63.20-D-0006A

6

Remove right C-pillar inner section up to crease

AR63.20-D-0008A

7

Remove right rear interior door sill

AR63.30-D-0006A

8

Remove connecting part at right rear entrance

AR61.10-D-0014A

9

Remove detachable parts in repair area

10

Cover all detachable parts that remain in repair area

11

Cut off right rear door entrance step module (1)

AR61.10-D-0013-01A

AR64.20-D-0002A

 Cut spot welds

 Spot weld milling cutter

*201589005100



Install

12

Process connecting plates of right rear door entrance step module (1)

AR61.10-D-0013-02A

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

13

Prepare right rear door entrance step module (1) for installation

AR61.10-D-0013-03A

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

14

Weld in right rear door entrance step module (1)

AR61.10-D-0013-04A

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A

General notes on welding

Typ 901, 902, 903, 904

AH60.00-N-0005-01A

15

Install connecting part at right rear entrance

AR61.10-D-0014A

16

Install right rear interior door sill

AR63.30-D-0006A

17

Install right C-pillar inner section up to crease

AR63.20-D-0008A

18

Install right C-pillar trim up to crease

AR63.20-D-0006A

19

Install right B-pillar trim up to crease

AR63.20-D-0002A

20

Install right rear outside door sill

AR63.30-D-0005A

21

Grind off any residue welding material

22

Vacuum out hollow cavities


Metal shavings and/or metallic grinding dust in cavities
can lead to corrosion damage.

23

Clean repair area and prime with MB primer filler

24

Supplement standard seals with MB body sealant

Seam sealing following repair

AR97.10-D-4000A

25

Supplement standard underfloor protection with MB permanent underbody sealant

26

Paint repair area adjacent surfaces

27

Add cavity preserving agent

28

Install 2nd door on right

AR72.15-D-1251A

29

Install front passenger door

AR72.15-D-1051A

30

Reinstall all detachable parts removed

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42