Remove/install gasoline particulate filter

AR49.20-P-0016MRT

Remove/install gasoline particulate filter

05.12.2018

Engine

256.9 in model 222

1

Gasoline particulate filter

3

Clip

5

Screw

2

Clip

4

Clip

6

Elastomer bearing

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

 Warning

Risk of burn injuries, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust.

Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area.

AS49.00-Z-0001-01A

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Topical note

Notes on avoiding damage through contamination and foreign objects

AH00.00-P-5000-01A

 

Remove/install

1

Remove lower rear and center engine compartment lining.

AR61.20-P-1105LF

 Installation: Only install center and rear lower rear engine compartment paneling again after leak test.

2

Remove clamps (2, 3).

 Installation: Replace clamps (2, 3).

 Clamp, gasoline particulate filter/center exhaust system connecting point to rear exhaust system

*BA49.10-P-1010-02MRT

3

Support gasoline particulate filter (1).



000 588 10 62 00 Support plate

WS26.00-P-3309B



000 588 11 62 00 Major assembly mount

WS01.00-P-0092B

4

Remove clamp (4).

 Installation: Replace clamp (4).

 Clamp, gasoline particulate filter/center exhaust system connecting point to catalytic converter

*BA49.10-P-1006-02MRT

5

Remove screw (5).

 Holder, decoupling element/gasoline particulate filter/center exhaust system

*BA49.10-P-1007-02MRT

6

Remove elastomer bearings (6) from gasoline particulate filter (1).

 Installation: Wet elastomer bearings (6) with lubricant.

Lubricant, rubber assembly 1 l

*BR00.45-Z-1010-06A

7

Remove gasoline particulate filter (1).



000 588 10 62 00 Support plate

WS26.00-P-3309B



000 588 11 62 00 Major assembly mount

WS01.00-P-0092B

 Helper required.



Check

8

Check the elastomer bearings (6) and decoupling element for damage and wear and replace if necessary.

 Holder, decoupling element/gasoline particulate filter/center exhaust system

*BA49.10-P-1007-02MRT



Clean

9

Remove combustion and corrosion residue at connecting points.

10

Install in the reverse order.

11

Check installation position and unobstructed movement of exhaust system and correct if necessary.

 Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

12

Perform engine test run and check exhaust system in terms of leak tightness.

13

Install rear lower and center engine compartment lining.

AR61.20-P-1105LF

 Exhaust system

Number

Designation

Engine 256.9 in model 222

BA49.10-P-1006-02MRT

Clamp, gasoline particulate filter/center exhaust system connecting point to catalytic converter

Nm

25

 Exhaust system

Number

Designation

Engine 256.9 in model 222

BA49.10-P-1007-02MRT

Holder, decoupling element/gasoline particulate filter/center exhaust system

Screw

Nm

20

Nut

Nm

23

 Exhaust system

Number

Designation

Engine 256.9 in model 222

BA49.10-P-1010-02MRT

Clamp, gasoline particulate filter/center exhaust system connecting point to rear exhaust system

Nm

35

Repair materials

Number

Designation

Order number

BR00.45-Z-1010-06A

Lubricant, rubber assembly 1 l

A 000 989 03 67