Remove/install fuel tank

AR47.10-D-4100TSC

Remove/install fuel tank

14.02.2019

Model

907 with engine 274

1

Fuel tank

8

Tensioning straps

12

Protection

2

Hose

9

Bolts

13

Cable tie

3

Clip

4

Electrical connector

7

Front vent line

5

Fuel line

10

Front bleed line

6

Fuel line

11

Vent line

 Danger

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.

No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

Notes on avoiding damage through contamination and foreign objects

AH00.00-P-5000-01A

 

Remove/install

1

Open and close fuel filler cap.

 To reduce the pressure in the fuel tank (1).

2

Empty the fuel tank (1).

AR47.10-D-4001TS

3

Raise vehicle.

AR00.60-D-1000-04TS

Topical note

Special instructions for lifting and supporting vehicle

AH00.60-N-0100-01TS

 Do not lower vehicle until after engine test run.

4

Remove cable tie (13) and slide protection (12) of hose (2) to one side.

 Installation: Replace cable tie (13).

5

Release clamp (3) and remove hose (2) from fuel tank (1).


Catch fuel running out with suitable vessel.
Damage will otherwise occur.

 Commercially available tools
Collecting pan



Check

6

Check hose (2) and clamp (3).

If damage is present,



Replace affected component part.

7

Release and disconnect electrical connector (4).

8

Support fuel tank (1) and secure with suitable tools against falling down.



000 588 10 62 00 Support plate

WS26.00-P-3309B



000 588 11 62 00 Major assembly mount

WS01.00-P-0092B

9

Unscrew screws (9) and remove tensioning straps (8).

 Bolt, front fuel tank tensioning strap to frame

*BA47.10-N-1002-01TS

 Bolt, fuel tank tensioning strap to frame center

*BA47.10-N-1003-01TS

 Bolt, rear fuel tank tensioning strap to frame

*BA47.10-N-1004-01TS

10

Lower fuel tank (1) until lines (5,7,10,11) can be accessed.

11

Release, disconnect fuel lines (5, 6) and seal with suitable stop plugs.

AR47.25-D-4100-01TS


Catch fuel running out with suitable vessel.
Damage will otherwise occur.

 Commercially available tools
Collecting pan

 Record plug

*129589009100

12

Release, disconnect front bleed line (10) and bleed line (11) and seal with suitable stop plugs.

AR47.25-D-4100-01TS

 Record plug

*129589009100

13

Release, disconnect front vent line (7) and seal with suitable stop plugs.

AR47.25-D-4100-01TS

 Record plug

*129589009100

14

Remove fuel tank(1).

15

Remove the fuel pump and fill level sensor.

If the fuel pump and fill level sensor or fuel tank (1) are replaced.

AR47.20-D-7000TSC

16

Install in the reverse order



Check

 Warning

Risk of burn injuries, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust.

Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area.

AS49.00-Z-0001-01A

 Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

17

Perform engine test run; in this connection, check fuel system in area of fuel tank (1) for leaks.


Remove escaping fuel.
Damage will otherwise occur.

18

Lower vehicle.

 Fuel tank

Number

Designation

Model 907

BA47.10-N-1002-01TS

Bolt, front fuel tank tensioning strap to frame

Nm

56

 Fuel tank

Number

Designation

Model 907

BA47.10-N-1003-01TS

Bolt, fuel tank tensioning strap to frame center

Nm

56

 Fuel tank

Number

Designation

Model 907

BA47.10-N-1004-01TS

Bolt, rear fuel tank tensioning strap to frame

Nm

56