Repair materials
Number | Designation | Order number |
BR00.45-Z-1021-06A | Installation grease (white) | Knorr-Bremse AG |
W42.10-1154-01
D Insertion and removal tool
F Embossing tool
T20 Spindle (for installing)
T33 Support pot
T34 Press nut (for installing)
T35 Washer (for installing)
T36 Adapter (for installing)
W42.10-1158-02
1 Install insertion tool (consisting of spindle, pressure nut, washer and adapter) on brake caliper. To do this, attach the adapter to the fixed bearing on the outside of the brake caliper and tighten the pressure nut of the spindle lightly by hand.
The washer must lie flat on the fixed bearing on the outside of the brake caliper and the chamfer on the adapter must be centered on the brass bush (7) in order to avoid damage to the brass bush (7) and the bearing seat.
2 Counterhold with the box wrench on the spindle, screw in pressure nut and press in brass bush (7) as far as the end stop (arrow).
W42.10-1164-01
3 Caulk brass bush (7):
Screw in embossing tool (F) with pressure nut as far as the end stop.
Remove pressure nut approx. 20 mm (X).
Offset embossing tool (F) by 60o and tighten pressure nut again.
Repeat caulking process with the embossing tool.
Bring the pressure nut into its starting position again and detach the embossing tool (F).
4 Detach the insertion tool and embossing tool (F) from the brake caliper (1) and check the brass bush (7) for ridging, remove ridging with emery cloth if necessary.
5 Coat brass bushing (7) with grease.
Arrow B Caulking the brass bushing