Remove/install brake hose at rear axle

AR42.10-D-0023TS

Remove/install brake hose at rear axle

09.03.2020

Model

907, 910

Shown on model 910 with code B25 (Electric parking brake) on left side of vehicle

1

Brake hose

3

Brake line

2

Brake caliper

4

Bracket

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Danger

Risk of accident when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work.

Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system.

AS42.50-Z-0002-01A

 Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.Minibus, leichte Transporter

AS00.00-Z-0017-01A

 Caution

Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid

Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.

AS42.50-Z-0001-01A

Topical note

Notes on repairs to brake system

AH42.00-P-0003-01A

Topical note

Brake fluid notes

AH42.50-P-0001-01A

Notes on inspecting corrosion on brake lines

Minibus, leichte Transporter

AH42.50-Z-0002-01A

 

Remove/install

1

Raise vehicle.

AR00.60-D-1000-04TS

Topical note

Special instructions for lifting and supporting vehicle

AH00.60-N-0100-01TS

2

Remove brake line (3) from respective brake hose (1).

 Installation:
Do not twist brake hose (1) when installing and make sure that it can move freely.
Otherwise, the brake hose (1) may be damaged and the brake system may fail.

 Seal the connections immediately, collect escaping brake fluid.

 Retaining screw, brake line to brake hose

*BA42.10-N-1001-14TS

 Box wrench bit

*000589750300

 Record plug

*129589009100

3

Remove brake hose (1) from holder (4).

4

Remove brake hose (1) from brake caliper (2).

Note on calculation of tightening torque when using insertion or socket tools with various effective lengths

AH00.00-P-0015-01CW

 To do so, remove threaded connection of brake hose (1) from brake caliper (2), and remove brake hose (1). Seal connections, collect escaping brake fluid.

 Installation: Replace sealing ring on screw-in piece of brake hose (1).

 Brake hose to brake caliper

*BA42.10-N-1002-14TS

 Box wrench socket

*000589770300

 Record plug

*129589009100

5

Install in the reverse order

6

Bleed brake system.

AR42.10-D-0010TS

 Brake lines, brake hoses

Number

Designation

Model 907, 910

BA42.10-N-1001-14TS

Retaining screw, brake line to brake hose

Nm

14

 Brake lines, brake hoses

Number

Designation

Model 907, 910

BA42.10-N-1002-14TS

Brake hose to brake caliper

Nm

24