Bleed brake system with STAR DIAGNOSIS

AR42.10-D-0012A

Bleed brake system with STAR DIAGNOSIS

08.02.2019

Model

900, 906

1

First bleed point, right rear

2

Second bleed point, left front

3

Third bleed point, left rear

4

Fourth bleed point, right front

5

Bleeder unit

6

Star Diagnosis

Bleeding

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Caution

Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid

Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.

AS42.50-Z-0001-01A

Topical note

Notes on externally invisible brake fluid loss

AH42.10-P-9406-02A

Topical note

Notes on repairs to brake system

AH42.00-P-0003-01A

Topical note

Brake fluid notes

AH42.50-P-0001-01A

1

Connect Star Diagnosis (6)



AD00.00-D-2000-04SD

2

Connect bleeder unit (5)

 Follow the operating instructions from the manufacturer and observe the ventilation pressure.

3

Raise vehicle

AR00.60-D-1000H

4

In Star Diagnosis (6), start Diagnosis Assistance System (DAS) and call up "Exceptional bleeding" program

 Path in DAS:
–"Category selection"
–"Vehicle selection"
– "Model selection"
–"Main groups"
–"Control units"
–"Suspension"
–"ESP"
- "Actuations"
–"Exceptional bleeding"

 Subsequent operation steps require the help of a second person.

5

Start "Exceptional bleeding" program by pressing "Start" button

6

Attach bleed hose to bleed valve specified by Star Diagnosis (6) and open bleed valve

 Follow instructions from Star Diagnosis (6).

7

With the bleed valve opened, depress brake pedal every 2 to 3 s and allow to move back slowly

 Follow instructions from Star Diagnosis (6).

8

Close the vent valve

 Bleed screw to brake caliper

*BA42.10-N-1002-10H

 Bleed screw to brake caliper

*BA42.10-N-1003-12A

9

End "Exceptional bleeding" program and DAS

10

Lower vehicle

AR00.60-D-1000H

11

Disconnect bleeder unit (5)

12

Disconnect Star Diagnosis (6)



AD00.00-D-2000-04SD



Check

13

Check fluid level in reservoir; correct if necessary

14

Check brake system for leaks

AR42.10-S-0100-01S

 Front axle brake caliper

Number

Designation

Model 900

Model 906

BA42.10-N-1002-10H

Bleed screw to brake caliper

M101

Nm

14

14

 Rear axle brake caliper

Number

Designation

Model 900

Model 906

BA42.10-N-1003-12A

Bleed screw to brake caliper

M101

Nm

14

14