Remove/install differential

AR35.31-P-0520CW

Remove/install differential

18.02.2020

Model

204, 207

3

Screw

4

Rear axle carrier

5

Screw

7

Propeller shaft

8

Front rear-axle transmission mounting

9

Compensating washer

37

Left rear axle shaft

37a

Protective ring

37o

Retaining ring

50

Rear axle gear

Topical note

Notes on repair work on suspension components

AH00.00-P-0100-01A

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

 

Remove/install

1

Secure vehicle on vehicle lift

AR00.60-P-0100CW

2

Remove left rear axle shaft (37)

AR35.30-P-0620CW

3

Remove left and right rear diagonal strut

Model 207.4

 Bolt, rear diagonal strut to spare wheel well

*BA61.10-P-1007-01H

 Bolt, rear diagonal strut to longitudinal member

*BA61.10-P-1008-01H

 Nut/bolt, rear diagonal strut to bracket

*BA61.10-P-1009-01H

4

Remove exhaust system from flange connection back

Model 204 with engine 156, 271, 272, 274, 276
Model 207 with engine 271, 272, 273, 276, 278

AR49.10-P-7100CW

Model 204 with engine 642, 646, 651
Model 207 with engine 642, 651

AR49.10-P-7100CWI

5

Detach drive shaft (7) from joint flange on rear axle differential (50)

AR41.10-P-0050CW

6

Lash down rear axle differential (50) on rear axle carrier (4) using tensioning strap

7

Remove struts

Model 204.9

AR35.10-P-0042-01CWG

 Model 204.9Nut, strut to body

*BA35.10-P-1007-01N

 Model 204.9Bolt, strut to rear elastomer bearing of rear axle carrier

*BA35.10-P-1008-01N

8

Pry rubber plug out of spare wheel well

9

Remove left and right bolt (3) of rear axle differential suspension at rear

 Bolt, rear axle differential to rear transverse bridge

*BA35.10-P-1006-01N

10

Prop up rear axle differential (50) using telescopic lifter and transmission plate and lash down

11

Unfasten lashing of rear axle differential (50) with rear axle carrier (4)

12

Remove bolt (5) of front rear axle differential suspension (8)

 Installation: Install compensating washer (9) again.

 Rear axle differential to front adapter

*BA35.10-P-1005-01N

13

Slightly lower rear axle differential (50)

14

Secure right-hand rear axle shaft to prevent it from falling down

15

Pry right rear axle shaft out of rear axle differential (50)

 Do not position an assembly lever on the protection ring (37a). Support the assembly lever on the rear axle differential (50) using a socket wrench.

 Installation: Replace locking ring (37o) on inner spline profile.

16

Lower rear axle differential (50) further

17

Install in the reverse order

18

Check oil level in rear axle differential (50) and correct, if necessary

Model 204 (except 204.377)
with code 700 (Technology Local Content China)

AR35.31-P-0520-03CWC

Model 204 (except 204.377)
except code 700 (Technology Local Content China)
except code P98 (Black Series)
Model 207

AR35.31-P-0520-03SX

 Model 204 (except 204.077/277/377)
with code 700 (Technology Local Content China)Filling capacity

*BF35.31-P-1002-01T

Loctite 272 sealing adhesive

*BR00.45-Z-1102-02A

 Model 204
except code 700 (Technology Local Content China)
except code P98 (Black Series)
Model 204
with code 700 (Technology Local Content China)
Model 207Oil filler screw of rear axle differential

*BA35.31-P-1002-02H

 Model 204 (except 204.077/277/377)
except code 700 (Technology Local Content China)
Model 204.077/277
Model 207Filling capacity

*BF35.31-P-1001-01T

Sealant, Omnifit 100H (50 g)

*BR00.45-Z-1061-01A

Loctite 7063 (400 ml) cleaning spray

*BR00.45-Z-1046-04A

19

Perform wheel alignment check

Model 204

AR40.20-P-0200CW

Model 207

AR40.20-P-0200EW

 Rear axle carrier

Number

Designation

Model 204

Model 207

BA35.10-P-1005-01N

Rear axle differential to front adapter

Nm

65

65

 Rear axle carrier

Number

Designation

Model 204

Model 207

BA35.10-P-1006-01N

Bolt, rear axle differential to rear transverse bridge

Nm

170

170

 Rear axle carrier

Number

Designation

Model 204

BA35.10-P-1007-01N

Nut, strut to body

Nm

25

 Rear axle carrier

Number

Designation

Model 204

BA35.10-P-1008-01N

Bolt, strut to rear elastomer bearing of rear axle carrier

Nm

25

 Rear axle differential housing

Number

Designation

Model 204
except code 700 (Technology Local Content China)
except code P98 (Black Series)

Model 204, 212.1
with code 700 (Technology Local Content China)

BA35.31-P-1002-02H

Oil filler screw of rear axle differential

Nm

50

60

 Rear axle differential housing

Number

Designation

Model 207

BA35.31-P-1002-02H

Oil filler screw of rear axle differential

Nm

50

 Frame floor assembly

Number

Designation

Model 207.4

BA61.10-P-1007-01H

Bolt, rear diagonal strut to spare wheel well

Nm

80

 Frame floor assembly

Number

Designation

Model 207.4

BA61.10-P-1008-01H

Bolt, rear diagonal strut to longitudinal member

Nm

80

 Frame floor assembly

Number

Designation

Model 207.4

BA61.10-P-1009-01H

Nut/bolt, rear diagonal strut to bracket

Nm

17

 Rear axle gear

Number

Designation

Model 204 (except 204.077/277/377)
except code 700 (Technology Local Content China)

MODEL 204.077/277, MODEL 204.377 except CODE B25/P98

BF35.31-P-1001-01T

Filling capacity

Rear axle differential 183 FE, Ø 183 mm

Liter

-

-

Sheet

-

-

Rear axle differential 187 FE, Ø 187 mm

Liter

0,95

-

Sheet

BB00.40-P-0235-07A

-

Rear axle differential 200 FE, Ø 200 mm

Liter

1,1

-

Sheet

BB00.40-P-0235-07A

-

Rear axle differential 215 FE, Ø 215 mm

1,2

1,2

Sheet

BB00.40-P-0235-07A

BB00.40-P-0235-61A

 Rear axle gear

Number

Designation

Model 207

BF35.31-P-1001-01T

Filling capacity

Rear axle differential 183 FE, Ø 183 mm

Liter

-

Sheet

-

Rear axle differential 187 FE, Ø 187 mm

Liter

0,95

Sheet

BB00.40-P-0235-07A

Rear axle differential 200 FE, Ø 200 mm

Liter

1,1

Sheet

BB00.40-P-0235-07A

Rear axle differential 215 FE, Ø 215 mm

1,2

Sheet

BB00.40-P-0235-07A

 Rear axle gear

Number

Designation

Model 204 (except 204.077/277/377)
with code 700 (Technology Local Content China)

BF35.31-P-1002-01T

Filling capacity

Rear axle differential 200 C, Ø 200 mm

Liter

1,0

Overview of specified transmission oils

BB00.40-P-0231-01A

References, approved axle gear oils

BB00.40-P-0235A

Repair materials

Number

Designation

Order number

BR00.45-Z-1046-04A

Loctite 7063 (400 ml) cleaning spray

A 001 986 71 71 09

BR00.45-Z-1061-01A

Sealant, Omnifit 100H (50 g)

A 002 989 23 71

BR00.45-Z-1102-02A

Loctite 272 sealing adhesive

Henkel AG & Co. KGaA
http://www.loctite.de