Remove/install end cover at differential

AR35.31-D-0554H

Remove/install end cover at differential

29.06.2015

Rear axle

741.412 in model 900.63

Rear axle

741.412/415 in model 906.11/13/21/23/61/63/71/73

Rear axle

741.413/414/416/420 in model 906.15/25/65

Rear axle

741.413/414/420 in model 900.65

Rear axle

741.421/422/423/453/454/455 in model 906

Rear axle

741.421/455 in model 900

Rear axle

741.428 in model 8AC906.133/631/633/635

with code ZL3 (National version for Latin America)

Rear axle

741.429 in model 8AC906.153/155/655/657

with code ZL3 (National version for Latin America)

Shown on model 906.633 with rear axle 741.412

1

Screws/bolts

2

End cover

3

Rear axle

 Danger !

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A



Remove

1

Raise vehicle

AR00.60-D-1000H

2

Drain oil from rear axle (3)



Rear axle 741.428 in model 8AC906.133/631/633/635
with code ZL3 (National version for Latin America)
Rear axle 741.429 in model 8AC906.153/155/655/657
with code ZL3 (National version for Latin America)

AP35.00-A-3501B



Rear axle 741.412 in model 900.63
Rear axle 741.412/415 in model 906.11/13/21/23/61/63/71/73
Rear axle 741.413/414/416/420 in model 906.15/25/65
Rear axle 741.413/414/420 in model 900.65
Rear axle 741.421/422/423/453/454/455 in model 906
Rear axle 741.421/455 in model 900

AP35.00-D-3501A

 Collect oil in suitable container.

3

Remove screws/bolts (1)

4

Remove end cover (2)

 Release end cover (2) from the rear axle (3) using suitable tool.

 Observe installation position of end cover (2).



Install

5

Clean sealing surfaces on the end cover (2) and on the rear axle (3)

 Replace seal.

6

Fit on end cover (2)

7

Screw in screws/bolts (1)

 Replace screws/bolts (1) with locking splines.

 Bolt, cover to rear axle housing

*BA35.25-N-1001-01A

8

Pour oil into rear axle (3)



Rear axle 741.428 in model 8AC906.133/631/633/635
with code ZL3 (National version for Latin America)
Rear axle 741.429 in model 8AC906.153/155/655/657
with code ZL3 (National version for Latin America)

AP35.00-A-3501B



Rear axle 741.412 in model 900.63
Rear axle 741.412/415 in model 906.11/13/21/23/61/63/71/73
Rear axle 741.413/414/416/420 in model 906.15/25/65
Rear axle 741.413/414/420 in model 900.65
Rear axle 741.421/422/423/453/454/455 in model 906
Rear axle 741.421/455 in model 900

AP35.00-D-3501A



Check

9

Check rear axle (3) for leaks

10

Lower vehicle

AR00.60-D-1000H

 Axle housing

Number

Designation

Rear axle 741.412 in model 900.63
Rear axle 741.412/415/428 in model 906

Rear axle 741.413/414/416/420/429 in model 906
Rear axle 741.413/414/420 in model 900

BA35.25-N-1001-01A

Bolt, cover to rear axle housing

M8

Stage 1

Nm

25

-

Stage 2

°

60

-

M10

Stage 1

Nm

-

35

Stage 2

°

-

45

 Axle housing

Number

Designation

Rear axle 741.421/422/423/453/454/455 in model 906

Rear axle 741.421/455 in model 900

BA35.25-N-1001-01A

Bolt, cover to rear axle housing

M8

Stage 1

Nm

25

25

Stage 2

°

65

65

M10

Stage 1

Nm

-

-

Stage 2

°

-

-