Remove/install inside CV joint or rubber boots on rear axle shaft

AR35.30-P-0660A

Remove/install inside CV joint or rubber boots on rear axle shaft

12.4.10

 

Remove/install

Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between four pillars of hoist and position four support plates at hoist mounting points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

1

Raise vehicle with vehicle lift

2

Remove rear wheel



Remove/install wheels

AP40.10-P-4050Z

3

Remove rear axle shaft (37a)

Model 129, 140, 170, 202, 208, 210

AR35.30-P-0620A

Model 215, 220

AR35.30-P-0620I

4

Detach hose clamps (37k)

 Installation: Replace hose clamps (37k), observing the width of the hose clamps.



Rear axle shaft rubber boot and hose clamp modified

Models 129, 140, 202

BT35.30-P-0003-01A

5

Detach end cover (37h) and cup seal (37i) from inner joint ring (37c)

 Installation: Replace end cover (37h).

 Installation: Attach end cover (37h) and cup seal (37i) to inner joint ring (37c).

AR35.30-P-0660-01A

Model 129, 140, 170, 202, 208, 210, 215, 220

*BF35.30-P-1001-01A

Sealant

*BR00.45-Z-1008-01A

Sealant

*BR00.45-Z-1009-01A

Sealant

*BR00.45-Z-1010-01A

6

Remove circlip (37g)

 Installation: Replace circlip (37g).

7

Detach rubber boot (37l) with cup seal (37i)

 Installation: Fit a suitable assembly sleeve on the splined profile of the rear axle shaft (37a) in order to prevent damage to the splined profile.

8

Press inner constant velocity joint off of rear axle shaft

 The inner constant velocity joint consists of the inner joint ring (37c), the joint hub (37d), the balls (37e) and the ball retainer (37f).

AR35.30-P-0660-02A



Shell halves (2 ea.) for pressing off and caulking the inner constant velocity joint.

WF58.50-P-3530-01A

 Clamping jaws

*116589113100

 Clamping jaws

*220589023100

 Drift

*116589151500

9

Detach rubber boot (37m)

 The rubber boot (37m) of the rear axle shaft (37a) on the outer joint ring (37b) can only be replaced after disassembling the inner constant velocity joint because the outer constant velocity joint cannot be disassembled.

 Installation: Scrape off the grease inside the rubber boot (37m) and use it to fill the outer constant velocity joint; replace grease if necessary.

Model 129, 140, 170, 202, 208, 210, 215, 220

*BF35.30-P-1002-01A

 Installation: To pull on the rubber boot (37m) fit a suitable assembly sleeve on the splined profile of the rear axle shaft (37a).



Checking

10

Disassemble inner constant velocity joint and check for wear and damage

 The inner constant velocity joint consists of the inner joint ring (37c), the joint hub (37d), the balls (37e) and the ball retainer (37f).

AR35.30-P-0660-03A



Rear axle shaft has been reinforced at ball retainer

Model 129

BT35.30-P-0001-01A

11

Install in the reverse order

Number

Designation

Model
129.058/059/
060/061/063/064

Model
129.066/ 067/068/076

Model
140.02/03/1

BF35.30-P-1001-01A

Filling capacity

Inner constant-velocity joint

g

120

150

120

BF35.30-P-1002-01A

Filling capacity

Outside constant velocity joint

g

120

120

120

Number

Designation

Model
140.04/05/ 06/07

Model
170.435/444

Model
170.445/447/
449/465/466

BF35.30-P-1001-01A

Filling capacity

Inner constant-velocity joint

g

100

120

100

BF35.30-P-1002-01A

Filling capacity

Outside constant velocity joint

g

100

120

100

Number

Designation

Model
202.018/ 020/022/023/
025/026/078/
080/081/082/
083/086/087/
088/120/121/
122/125/180/
182

Model
202.024/028/
029/033/085/
089/093/128/
133/134/188/
193/194

Model 208.335/ 335/344/
435/444/ 445

BF35.30-P-1001-01A

Filling capacity

Inner constant-velocity joint

g

150

100

100

BF35.30-P-1002-01A

Filling capacity

Outside constant velocity joint

g

120

100

100

Number

Designation

Model 208.347/ 347/348/
370/374/ 447/
448/ 448/465

Model 208.474

BF35.30-P-1001-01A

Filling capacity

Inner constant-velocity joint

g

120

150

BF35.30-P-1002-01A

Filling capacity

Outside constant velocity joint

g

120

130

Number

Designation

Model
210.003/004/
010/035/037/
048/061/062/
210/235/237/
248/261/262/
610

Model
210.006/007/
015/016/017/
020/025/026/
045/053/055/
063/065/07/08/
206/215/216/
217/225/226/
245/263/265/27/28/606/616/617/663

BF35.30-P-1001-01A

Filling capacity

Inner constant-velocity joint

g

100

120

BF35.30-P-1002-01A

Filling capacity

Outside constant velocity joint

g

100

120

Number

Designation

Model
215.375/376/
378

Model
220.026/063/
065/067/070/
083/084/087/
126/163/165/
167/170/183/
184/187

Model
220.025/028/
073/075/125/
128/173/175/
875/878

BF35.30-P-1001-01A

Filling capacity

Inner constant-velocity joint

g

150

120

150

BF35.30-P-1002-01A

Filling capacity

Outside constant velocity joint

g

120

120

120

Number

Designation

Order number

BR00.45-Z-1010-01A

Hylomar universal sealant 80 ml

A 001 989 25 20

BR00.45-Z-1008-01A

Curil sealing compound

ElringKlinger AG
Max-Eyth-Straße 2
72581 Dettingen/Ems
Germany
Tel. +49-7123-724-0
Fax +49-7123-724-9006
www.elringklinger.de

BR00.45-Z-1009-01A

Sealing compound Loctite 574, 50 ml

A 001 989 89 20 10