ar3325b040010a

Removing and installing kingpin

Type ar · emne 33.25 · version 0102 · 2016-02-12

Gælder for:

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 2 Chassis › 33 Foraksel › 33.25 Akselsamling, styrespindel — Serie 688 (modeller 101, 102, 103, 111, 118, 123, 133, 143, 156, 157, 174, 176, 177, 187, 232, 244, 254, 255, 272, 276, 277)

EinPAS 17 Drivstreng/aksel › 17.50 Foraksel › 17.50.42 akselspindel/hjulnav/hjulleje — Serie 688 (modeller 101, 102, 103, 111, 118, 123, 133, 143, 156, 157, 174, 176, 177, 187, 232, 244, 254, 255, 272, 276, 277)

Gælder også for motorer/gearkasser: 732 ***, 733 ***, 733 880

AR33.25-B-0400-10A

Removing and installing kingpin

Steering knuckle

Número

Denominação

Front axle 732.510

Front axle 733.840/880, 733.882

BE33.25-B-1003-01A

Axial play and compensating washers

Beam handle

mm

0.01...0.15

0.01...0.15

Washers thickness

mm

0.5...1.6

0.7...1.9

BE33.25-B-1004-01A

Beam handle temperature to assemble the master pin

° C max

150

150

Axle housing, steering knuckle

Número

Denominação

Front axle 732.510, 733.840

Front axle 733.880

BA33.25-B-1003-01A

Steering bar arm bolt and connection to the front axle

M16x1.5 N 14115

Nm

320

320

M16x1.5 EN 28676

Nm

-

-

M16.5x1.5 MBN 10105

Nm

275

-

M18x1.5 10.9

Nm

-

-

M20x1.5 10.9

Nm

-

-

M22x1.5 10.9

Nm

-

-

M24x1.5 10.9

Nm

-

-

Removing and installing kingpin
Removing and installing kingpin
Removing and installing kingpin
Removing and installing kingpin

321 589 12 33 00

Device

321 589 12 33 00

Bushings

730 589 00 61 00

Drift VL 1

312 589 03 61 00

Drift VL 2

Removing and installing kingpin

346 589 00 63 00

Cooling box

Produtos para reparos

Número

Denominação

Número de pedido

BR00.45-B-1003-06A

Grease as per DBL 6804 - Class 267.0

-

Removing and installing kingpin

B33.25-0012-01

Remove

1 Remove the lock-bolt nut on the axle beam fist.

2 Remove the lock-bolt with the help of an appropriate punch.

Removing and installing kingpin

B33.25-0013-01

3 Remove the top and bottom snap ring (1).

4 Remove the covers (2) and the top and bottom sealing rings (3).

Removing and installing kingpin

B33.25-0056-01

5 Remove the kingpin with the device .

6 Remove the steering knuckle with the washers from the axle beam fist.

Removing and installing kingpin

B33.25-0057-01

Installing

7 Install the steering knuckle on the axle beam fist and adjust the clearance through the compensating washers (1).

On VL 1 axles, a set comprised by a steel ring and a bronze bushing (axial ball bearing) is installed as axial support of the steering knuckle, on both sides.

On VL 2, these parts are only installed on the left side, an axial roller bearing is installed on the on the right side.

On right side steering vehicles this situation is reversed.

Removing and installing kingpin

B33.25-0058-01

8 Center the steering knuckle, with the axial support and the selected compensating washer, with the guide drift.

Drift VL 1- 730 589 00 61 00

Drift VL 2- 312 589 03 61 00

Removing and installing kingpin

B33.25-0059-01

9 Heat up the axle beam fist with a hot air gun.

Optionally the assembly can be carried out cooling the kingpin with liquid nitrogen.

Danger, use gloves or a magnetic support to install the kingpin.

Cooling box 346 589 00 63 00.

Removing and installing kingpin

B33.25-0014-01

10 Insert the kingpin until its groove aligns with the lock-bolt.

On VL 1 axles, the kingpin is asymmetric, observe making sure the side (A) is installed up.

The kingpin as the axle beam fist and the needle bearings are to be thoroughly clean and dry, free of any oily substance.

11 Install the lock-bolt and tighten the fastening nut .

12 Install the sealing ring and the retaining cover in the top and bottom part.

13 Install the top and bottom snap-rings observing that the fit perfectly in their respective grooves.

Immediately after installing the steering knuckle, lubricate the needle bearings until fresh grease exits between the steering knuckle and the axle beam.