ar2810d0100h

Remove/install transfer case

Type ar · emne 28.10 · version 0106 · 2009-12-09

Gælder for: MODEL 906 with CODE (ZG1) Engageable all-wheel drive MODEL 906 with CODE (ZG2) Permanent all-wheel drive MODEL 906 with CODE (ZG3) Engageable all-wheel drive with gear reduction MODEL 906 with CODE (ZG4) Permanent all-wheel drive with gear reduction

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Placering

Funktionsgruppe 2 Chassis › 28 Fordelergearkasse › 28.10 Gearkasse komplet — Serie 906

EinPAS 17 Drivstreng/aksel › 17.22 Fordelergearkasse › 17.22.80 fordelergearkasse komplet — Serie 906

AR28.10-D-0100H

Remove/install transfer case

7.12.09

MODEL 906 with CODE (ZG1) Engageable all-wheel drive

MODEL 906 with CODE (ZG2) Permanent all-wheel drive

MODEL 906 with CODE (ZG3) Engageable all-wheel drive with gear reduction

MODEL 906 with CODE (ZG4) Permanent all-wheel drive with gear reduction

Remove/install transfer case

D28.10-1114-09

1 Transfer case

2 Vent line

5 Shifting cable deflection

6 Electrical connector

3 Electrical connector

4 Ball heads

Remove/install

Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

1

Raise vehicle

AR00.60-D-1000H

2

Secure vehicle on vehicle lift

AR00.60-D-0100H

3

Drain oil in transfer case (1)

Only when the transmission is replaced, or when repairs are to be made to the transmission.

AR28.10-D-0100-03H

*BA28.40-N-1001-01E

*BA28.40-N-1002-01E

Automatic transmission fluids (ATF, Sheet 236.12)

Sheet 236.12

BB00.40-P-0236-12A

4

Detach propeller shaft to front axle from transfer case (1).

AR41.10-D-0070H

5

Remove propeller shaft to rear axle from transfer case (1) and attach to substructure

AR41.10-D-0050H

6

Detach electrical connectors (3, 6)

7

Remove ball heads (4)

With transmission 711.6

Installation: Grease ball heads (4).

*BR00.45-Z-1001-06A

8

Unscrew shifting cable deflection (5) from transmission on right and push out at top of ball head

With transmission 711.6

*BA26.60-N-1028-01A

9

Pull breather line (2) out of frame crossmember (arrow)

Do not kink the breather line (2).

10

Support the transfer case (1) using the transmission jack and transmission plate and secure using a tensioning strap

Transmission jack 2.0-7.0 t

gotis://H_00.10_01.0

Transmission platform for passenger cars and commercial vehicles

gotis://A_25_35/49_02.0

11

Remove the transfer case (1)

*BA28.10-N-1014-01C

Installation: Grease drive shaft gearing.

*BR00.45-Z-1001-06A

12

Detach breather line (2) from transfer case (1)

Only if the transfer case (1) is replaced.

Installation: Replace sealing rings.

*BA28.10-N-1002-01C

13

Remove all-wheel drive actuator motor

Only if the transfer case (1) is replaced.

AR28.19-D-1004H

14

Install in the reverse order

Checking

15

Check oil level in transfer case (1) and correct if necessary

AR28.10-D-1000-26H

*BA28.40-N-1002-01E

Automatic transmission fluids (ATF, Sheet 236.12)

Sheet 236.12

BB00.40-P-0236-12A

Shift mechanism

Number

Designation

Trans-mission 711.651

Trans-mission 711.660

BA26.60-N-1028-01A

Bolt, shifting cable deflection to transmission housing

Nm

20

20

Transfer case complete

Number

Designation

Model
906 with code ZG1/ZG2/ZG3/
ZG4

BA28.10-N-1002-01C

Banjo bolt, vent lines to transfer case

M101

Nm

15

BA28.10-N-1014-01C

Transfer case to intermediate flange/transmission

M8

Nm

18

Transfer case housing

Number

Designation

Model
906.1/2/6/7
with code ZG1/ZG2/ZG3/
ZG4

BA28.40-N-1001-01E

Oil drain screw at transmission housing

Nm

40

BA28.40-N-1002-01E

Oil filler screw to transmission housing

Nm

40

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-06A

Long-life grease

A 000 989 63 51 11

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