AR27.51-S-0800S | Disassemble/assemble K1 clutch | 22.4.09 |
TRANSMISSION 722.6 in MODEL 636, 639.601 /603 /605 /701 /703 /705 /711 /713 /811 /813 /815
P27.50-0294-09
83a External plate carrier
83b External plate carrier sealing ring
86 Piston
86a Piston sealing ring
86b Disk spring
87 Spring cup
87a Spring cup sealing ring
88 Snap ring
89 Clutch pack
90 Snap ring
91 Snap ring
92 Freewheel
A Bore
| Disassemble | ||
1 | Disassemble drive shaft with K2 clutch and front gear set | ||
2 | Remove snap ring (90) | ||
3 | Remove clutch pack (89) | ||
4 | Press together spring cup (87) using assembly device | Press together spring cup (87) until snap ring (88) is exposed. | |
Assembly device | |||
5 | Remove snap ring (88) | ||
6 | Remove assembly device | Assembly device | |
7 | Remove spring cup (87). | ||
8 | Remove disk spring (86b) | ||
9 | Remove piston (86) | To do this, carefully blow compressed air into bore (A) while covering bore (A) with a cloth since oil may spray out. | |
10 | Remove snap ring (91) | ||
11 | Remove freewheel (92) | ||
| Checking | ||
12 | Check disks for burnt spots and wear | Replace, if necessary. | |
13 | Check freewheel (92) | Replace, if necessary. | |
| Assemble | ||
14 | Install freewheel (92) | ||
15 | Install snap ring (91). | ||
16 | Install piston (86) | Replace external plate carrier sealing ring (83b) and piston sealing ring (86a). | |
17 | Install disk spring (86b) | ||
18 | Install spring cup (87) | ||
19 | Install snap ring (88). | ||
20 | Press together spring cup (87) using assembly device | Press together spring cup (87) until snap ring (88) is exposed. | |
Assembly device | |||
21 | Install snap ring (88). | ||
22 | Remove assembly device | Assembly device | |
23 | Install clutch pack (89) | ||
24 | Install snap ring (90). | ||
| Measure | ||
25 | Measure and adjust clearance | ||
Thrust device | |||
Feeler gauge | |||
26 | Assemble drive shaft with K2 clutch and front gear set |
208 589 00 21 00
Thrust device
Assembly tool
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