AR27.51-D-0830A | Disassemble/assemble K3 clutch | 17.12.09 |
TRANSMISSION 722.681 ## up to 3947439 in MODEL 902.6, 903.6, 904.6, 905.6 with CODE (G40) Automatic transmission
TRANSMISSION 722.681 ## up to 3947439 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7
D27.51-1107-09
1 Snap ring
2 Externally toothed disk (4.0 mm)
3 Internally toothed plate
4 Externally toothed disk (2.8 mm)
9 Piston
10 Sealing ring
11 External plate carrier
A Multiple-disc pack K3
Assembly device
5 Externally toothed disk (1.8 mm)
6 Disk spring
7 Snap ring
8 Spring cup
| Disassemble | ||
1 | Disassemble the transmission into its main components | ||
2 | Disassemble output shaft with center and rear gear set | ||
3 | Remove snap ring (1) from external plate carrier (11) | ||
4 | Take clutch pack (A) and disk spring (6) out of external plate carrier (11) | Check multiple-discs for scorch marks and wear. | |
5 | Place assembly device on the spring plate (8) until the snap ring (7) is exposed | | |
6 | Remove the snap ring (7) and detach the assembly device | ||
7 | Remove spring plate (8) and piston (9) from the external plate carrier (11). | ||
| Assemble | ||
8 | Install piston (9) in the externally toothed disk carrier (11) | Inspect seal (10), replace if necessary. Observe installation position: The rounded edges of the sealing ring must point outwards. | |
9 | Insert spring plate (8). | Observe installation position: Cone towards the piston. | |
10 | Position snap ring (7) | Observe installation position: Collar of snap ring towards disk pack. | |
11 | Place assembly device on spring plate (8) and tension until the groove in the snap ring (7) is exposed | | |
12 | Insert the snap ring (7) and detach the assembly device | Observe installation position: Collar of snap ring towards disk pack. | |
13 | Insert disk spring (6), clutch pack (A) and snap ring (1) in the externally toothed disk carrier (11) and measure the disk play | Pay attention to sequence of disks. | |
14 | Assemble output shaft with center and rear gear set | ||
15 | Assemble main transmission components |
Test and adjustment values
Number | Designation | Trans-mission 722.681 up to trans. no. 3947439 | |
BE27.51-N-1006-01A | Disk play of multi-disk clutch K3 | mm | 2.40...2.80 |
140 589 13 43 00
Assembly tool
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