AR27.35-T-0320AC | Remove/install valve body assembly | 19.3.01 |
TRANSMISSION 721.108 /109 /141 /151 /181 /182
T27.35-0002-01
1 Transmission housing
2 Hexagon bolt
3 Kostal socket
4 Induction-type pulse generator (output) connector
5 Retarder resistance connector
6 Connector with integrated sump temperature sensor
7 Protective sleeve
T27.35-0003-01
T27.35-0004-01
8 Plug for oil level electronics
9 Protective cap
10 Torx screw
11 Hydraulic control
T27.35-0005-01
| Remove, Install | ||
Danger! | Risk of injury to skin or eyes from hydraulic fluid spraying out under pressure. Risk of poisoning from swallowing hydraulic fluid. | Depressurize the hydraulic system completely before starting any work on the system. Wear protective clothing and safety glasses. | |
Danger! | Injury hazard of cutting or scraping hands on sharp edges of sheet metal parts | When working on or in area of sharp vehicle parts with burrs always wear protective gloves. Deburr repaired panels. | |
1 | Remove oil pan | ||
2 | Disconnect connector from Kostal socket (3). | ||
3 | Unscrew hexagon bolts (2) from Kostal socket (3) at transmission housing (1). | Installation: insert Kostal socket (3) into recess of transmission housing (1). | |
4 | Disconnect electrical connector of induction-type pulse generator (output) (4) and of retarder resistance (5). | To do this, press in locking element of flat-pin connectors using a small screwdriver and pull out of plug connection. Do not pull on cable. | |
5 | Remove induction-type pulse generator (turbine rotational speed). | Only perform this step when replacing valve body assembly. | |
6 | Pull protective cap (9) off plug for oil level electronics (8) and unplug connector. | Only if oil level electronics are installed. | |
7 | Secure valve body assembly (11) against falling. | The valve body assembly (11) weighs approx. 20 kg. It must be supported securely so that it does not fall and injure your or other people. | |
8 | Loosen torx bolts (10) from valve body assembly (11). | | |
9 | Unscrew torx bolts (10) completely and remove valve body assembly (11). | Ensure that the cable connections are not trapped in the transmission or torn off. Installation: Pay attention to different lengths of torx bolts. Tighten torx bolts (10), starting from the center of the valve body assembly and working outwards. | |
10 | Install in the reverse order |
Valve body assembly
Number | Designation | Transmis-sion 721.103/ | Transmis-sion | Transmis-sion | Transmis-sion 721.151/ | ||
BA27.35-N-1001-01D | Bolt, shift valve housing to transmission housing | M8X35 | NM | 23 | 23 | 23 | 23 |
M8X45 | NM | 23 | 23 | 23 | 23 | ||
Housing
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