Remove/install filler pipe of dual-clutch transmission

AR27.10-P-0507MFC

Remove/install filler pipe of dual-clutch transmission

24.03.2020

Transmission

724.0 in model 118, 177, 247 with engine 260

1

Engine air intake duct

5

Filler pipe

2

Charge air hose

8

Screw

3

Electrical connector

4

Screw

5

Filler pipe

6

Transmission

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

 Caution

Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil

Wear protective gloves, protective clothing and safety glasses.
Do not pour transmission oil into beverage bottles.

AS00.40-Z-0001-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

Notes on bolted connections with self tapping screws

AH00.00-P-0007-01SF

Topical note

Notes on avoiding damage through contamination and foreign objects

AH00.00-P-5000-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Notes on automatic transmission

AH27.19-P-0001-01NKB

Notes on safety-relevant components

AH00.00-Z-0019-01A

 

Remove/install

1

Switch off ignition and store transmitter key outside of transmitter range (min. 2 m).

2

Remove engine air intake duct (1) upstream of air filter.

3

Remove charge air hose (2).

AR09.41-P-1311-01AL

4

Remove screw/bolt (8).

5

Remove bottom engine compartment paneling.

AR61.20-P-1105MFA

 Installation: Only install lower engine compartment paneling after leak test.

6

Release and disconnect electrical connector (3) and place electric line to one side.

7

Unscrew screw (4).

8

Pull filler pipe (5) out of transmission (6) and remove upwards.

 Installation: Install new seals.

9

Seal openings on transmission (6) and on filler pipe (5) with suitable stop plugs.

 Record plug

*129589009100

10

Install in the reverse order.



Check

11

Check transmission oil level, correct, if necessary.

AR27.00-P-0104MFC

 Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

 Warning

Risk of burn injuries, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust.

Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area.

AS49.00-Z-0001-01A

12

Perform engine test run, and check transmission (6) for leak tightness when doing so.