ar2660w0001aa

Remove and install gearshift system

Type ar · emne 26.60 · version 0106 · 2010-11-05

Gælder for: TRANSMISSION 712.611 /62 /63, 715.050 /060 with CODE (GS1) "Manual" gearshift Transmission removed TRANSMISSION 712.63, 715.060 with CODE (GS1) "Manual" gearshift Transmission removed

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Placering

Funktionsgruppe 2 Chassis › 26 Manuel gearkasse › 26.60 Gearskifte

EinPAS 17 Drivstreng/aksel › 17.35 Gearskifte/gearstyring › 17.35.30 skiftemodul/gearvælger/gearskiftestang/gearkabel

Gælder også for motorer/gearkasser: 712 611, 712 62*, 712 63*, 715 050, 715 060

AR26.60-W-0001AA

Remove and install gearshift system

3.11.10

TRANSMISSION 712.611 /62 /63, 715.050 /060 with CODE (GS1) "Manual" gearshift
Transmission removed

TRANSMISSION 712.63, 715.060 with CODE (GS1) "Manual" gearshift
Transmission removed

Remove and install gearshift system

W26.60-1289-06

Shown on transmission 715.050

1 Screw

2 Cap

3 Shift housing

S7 Reverse gear switch

S9 Neutral position switch

Remove and install gearshift system

W26.60-1276-11

8 Assembly tool

9 Locking pawl

10 Shift shaft

Arrow: Notch

Removing

Danger!

Risk of injury to skin and eyes caused by handling hot or glowing objects.

Wear safety gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

1

Unscrew bolt (1)

Heat up transmission housing beforehand in the area of the bolt (1) using a heat gun.

2

Remove cap (2)

To do so, move shift lever to neutral position and push towards transmission housing as far as the stop. Using a plastic mallet, hammer on the gearshift lever until the cap (2) jumps out.

3

Disconnect electrical connector from reverse gear switch (S7)

4

Remove shift housing (3) with shift shaft (10)

Install

5

Secure lock pawl (9) of shift lock against turning on the shift shaft (10) using assembly device (8)

Assembly device

*715589023100

6

Install shift housing (3) with shift shaft (10)

Clean sealing surfaces and coat with sealing compound.

Insert shift shaft (10) into transmission housing until the lock pawl (9) is fixed in place, then pull out the assembly device (8) and slide the shift shaft (10) all the way in.

*BR00.45-Z-1015-01A

Transmissions 712.62/63, 715.050/060

*BA26.60-N-1003-01B

Transmission 712.611

*BA26.60-N-1002-01G

7

Install new bolt (1)

Turn shift shaft (10) with Allen wrench so that the bolt (1) engages in the notches (arrow) of the shift shaft.

Transmissions 712.62/63, 715.050/060

*BA26.60-N-1002-01B

Transmission 712.611

*BA26.60-N-1001-01G

8

Install new cap (2)

Coat the cap (2) with quick-action adhesive and drive in all the way using a suitable drift.

*BR00.45-Z-1008-02A

Shift mechanism

Number

Designation

Trans-mission
712.62
715.050

Trans-missions
712.63,
715.060/
068

BA26.60-N-1002-01B

Shift shaft locking bolt

Nm

30

30

BA26.60-N-1003-01B

Bolt, shift housing to manual transmission

Nm

25

25

Shift mechanism

Number

Designation

Trans-mission
712.611

BA26.60-N-1001-01G

Shift shaft locking bolt

Nm

30

BA26.60-N-1002-01G

Bolt, shift housing to manual transmission

Nm

25

Remove and install gearshift system

Assembly tool

715 589 02 31 00

Repair materials

Number

Designation

Order number

BR00.45-Z-1015-01A

Loctite 5203 sealant

A 002 989 71 20 10

BR00.45-Z-1008-02A

Quick-acting adhesive, Loctite 270

A 002 989 93 71

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