S26.10-4504-09
1 | Bracket | 3 | Hydraulic line | W11/1 | Engine ground connection | ||
2 | Screw | 4 | Shift cable |
5 | Propeller shaft |
6 | Screw |
7 | Bracket |
S26.10-4505-06
Shown on vehicle with CODE J19 (1 day/2 driver tachograph) |
B6/4 | Speed inductive sensor |
S26.10-4503-01
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Caution | Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | |
Danger | Risk of fire/risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death due to voltage U >= 30 V AC and U >= 60 V DC. | No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers. | |
Topical note | Notes on self-locking nuts and bolts | ||
Topical note | Notes on battery | ||
| Remove/install | ||
1 | Remove ground line from battery | ||
2 | Remove engine cover | ||
3 | Remove bracket (1) from cylinder head | To do this, remove screws (2). | |
Screw/bolt, differential pressure sensor bracket to cylinder head | |||
4 | Raise vehicle | ||
5 | Remove rear lower engine compartment paneling | MODEL 636, 639.7##/8## ## as of 055347 | |
Installation: Only reattach the rear lower engine compartment paneling after the leak test. | |||
6 | Detach hydraulic line (3) | ||
Topical note | Brake fluid notes | ||
To do so, remove safety clip. Seal the connections and collect the discharged brake fluid. | |||
Record plug | |||
7 | Remove engine cross member at rear | ||
8 | Remove speed inductive sensor (B6/4) | MODEL 636, 639 with CODE J19 (Tachograph 1Tday /2 drivers) MODEL 636, 639 with CODE JD1 (EU digital tachograph) | |
Installation: Ensure that electrical wiring harness is routed correctly. | |||
Bolt, speed sensor for tachograph to transmission | |||
9 | Unclip shift cables (4) from gearshift linkage | ||
To do so, detach the ball sockets from the ball heads and pull sideways out of the guide. | |||
Installation: Lightly grease the ball sockets and ball heads. | |||
Long-life grease | |||
Check that the shifting mechanism is functioning correctly; adjust the shift cables (4) if necessary: | |||
| |||
Adjust shift cables for manual transmission | |||
10 | Detach shift cables (4) from transmission | To do so, detach cable tie and remove shift cable (4), place to one side and tie up. | |
Installation: Replace cable tie. | |||
11 | Remove propeller shaft (5) from flexible coupling | To do so, remove the bolts (6). The propeller shaft (5) cannot yet be removed from the transmission journal. | |
Installation: Replace the bolts (6) of the flexible coupling. | |||
Bolt, drive shaft to flexible coupling | |||
12 | Detach front propeller shaft intermediate bearing | Detach the propeller shaft (5) and tie it to the underfloor. | |
Bolt, intermediate bearing connection to underbody | |||
13 | Detach bracket (7) from transmission | To do this, unscrew screw/bolts. The starter remains in the mount on the transmission housing. | |
Screw/bolt, manual transmission to engine | |||
14 | Detach engine ground connection (W11/1) | To do so, remove the bolt and place the engine ground connection (W11/1) to one side. | |
Screw/bolt, manual transmission to engine | |||
15 | Support and secure transmission | ||
| 000 588 10 62 00 Support plate | ||
Commercially available tools | |||
16 | Remove remaining bolts, transmission to engine | Screw/bolt, manual transmission to engine | |
17 | Remove transmission by moving toward rear and lower | Place bracket (7) to one side. | |
Installation: Place bracket (7) to one side. Lightly grease the transmission input shaft. | |||
Long-life grease | |||
| Check | ||
18 | Perform visual inspection of central clutch release bearing, grooved ball bearing and flywheel | ||
Notes on working on central clutch release bearing of transmission | |||
Replace any damaged parts. | |||
19 | Install in the reverse order | ||
| Check | ||
20 | Check oil level of transmission; correct if necessary | ||
| Gear oils (Sheet 235.10) | ||
Filling screw to transmission housing | |||
21 | Bleed clutch operating system | ||
22 | Perform a function check on clutch | ||
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
23 | Check for leak tightness with engine running | Visual inspection only. |
129 589 00 91 00
Record plug
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