ar2510w0050sa

Remove/install clutch

Type ar · emne 25.10 · version 0100 · 2015-12-19

Gælder for: Engine 457.9 in model 949 with code G81 (Heavy-duty clutch)

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 2 Chassis › 25 Kobling › 25.10 Kobling — Serie 949

EinPAS 17 Drivstreng/aksel › 17.15 Kobling › 17.15.44 mekanisk kobling — Serie 949

Gælder også for motorer/gearkasser: 457 9**

AR25.10-W-0050SA

Remove/install clutch

24.11.15

Engine

457.9 in model 949

with code G81 (Heavy-duty clutch)

Remove/install clutch

W25.10-1102-09

1

Clutch pressure plate unit

5

Clutch plate

9

Assembly device

2

Bolts

6

Cone ring with intermediate disk

10

Release bearing

3

Centering drift

7

Clutch plate

11

Guide bearing

4

Flywheel

8

Clutch pressure plate

Remove

1

Remove engine or transmission

Select procedure according to design and accessibility.

2

Insert centering drift (3) into guide bearing (11) in flywheel (4)

Centering drift

*950589006100

3

Loosen screw/bolts (2)

Loosen bolts (2) in small increments in a crosswise pattern. This prevents any one-sided strain on the clutch pressure plate unit (1).

4

Mount assembly device (9) onto clutch pressure plate (8)

000 588 00 61 00 Assembly device

WS01.00-N-3033B

5

Remove bolts (2) uniformly

6

Lift up clutch pressure plate (8) with assembly device (9)

7

Remove clutch plate (5)

8

Remove assembly device (9)

Only if clutch pressure plate unit (1) is to be replaced.

9

Check clutch parts for wear and damage

AR25.10-W-0051SA

Clean

10

Clean profile grooves in clutch plate (5).

Only when clutch plate (5) is not to be replaced.


The nickel plated hub surface of the clutch plate (5) may not be greased.
This is to avoid any jamming of the clutch plate (5).

11

Clean sleeve in clutch release bearing (10)

Only if clutch pressure plate (8) is not to be replaced.

12

Clean guide bearing (11) in flywheel (4), guide tube on transmission and the hub profile on the transmission input shaft


The transmission input shaft may not be greased.
This is to avoid any jamming of the clutch plate (7).

Install

13

Insert centering drift (3) into guide bearing (11) in flywheel (4)

Centering drift

*950589006100

14

Center clutch plate (5) on flywheel (4) over the centering drift (3)

15

Mount assembly device (9) onto clutch pressure plate unit (1)

Only if clutch pressure plate unit (1) is to be replaced.

000 588 00 61 00 Assembly device

WS01.00-N-3033B

Before installation of the new clutch pressure plate unit (1) check whether the diaphragm spring reeds are correctly seated into the clutch bearing (10).

16

Install assembled clutch pressure plate unit (1) using assembly device (9) above centering drift (3)

A new clutch pressure plate unit (1) is supplied in adjusted form.

17

Tighten the bolts (2) in small stages in a crosswise pattern

While tightening ensure that the  centering drift (3) can still be moved easily.

Clutch pressure plate to flywheel

*BA25.10-N-1001-01C

18

Remove assembly device (9)

19

Remove centering drift (3)

Centering drift

*950589006100

20

Install engine or transmission

21

Connect diagnostic system, start Xentry and perform quick test

22

Teach in clutch travel in drive control (FR) control unit

Only when clutch pressure plate (8) or clutch plate (5) is to be replaced.

23

End XENTRY and disconnect diagnostic system

Clutch

Number

Designation

Engine 457.9

BA25.10-N-1001-01C

Clutch pressure plate to flywheel

Nm

60

Remove/install clutch

950 589 00 61 00

Centering drift

Henviste dokumenter