Remove/install clutch

AR25.10-S-0050P

Remove/install clutch

06.03.2020

Model

470, 471 with transmission 700.780

Shown on model 470 with engine 699 with code ZG3 (Engageable all-wheel drive with transmission ratio)

1

Clutch pressure plate

2

Clutch plate

3

Flywheel

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A



Remove

1

Remove manual transmission.

Model 470, 471 with engine 699 with transmission 700.780

AR26.10-S-0021PU

Model 470 with engine 200 with transmission 700.780

AR26.10-S-0021P

2

Remove clutch pressure plate (1) and clutch plate (2).

AR25.10-S-0050-09P



Check

3

Check clutch pressure plate (1) and clutch plate (2) for wear and damage.

AR25.10-S-0050-05P

Assembly cleaner

*BR00.45-Z-1028-04A

If corresponding findings are present,



replace affected components.

4

Check flywheel (3) for wear and damage.

If corresponding findings are present,



install new flywheel (3).

Model 470 with engine 200 with transmission 700.780

AR03.30-S-8002PB

Model 470, 471 with engine 699 with transmission 700.780

AR03.30-S-8002PD

5

Remove release bearing and check for wear and damage.

AR25.20-S-2500P

If corresponding findings are present,



Replace release bearing.



Install

6

Install release bearing.

AR25.20-S-2500P

7

Clean contact surface for clutch plate (2) at flywheel (3).

Assembly cleaner

*BR00.45-Z-1028-04A

8

Install clutch pressure plate (1) and clutch plate (2).

AR25.10-S-0050-09P

 Bolt, clutch pressure plate to flywheel

*BA25.10-N-1001-01Q

Molykote BR 2 plus grease

*BR00.45-Z-1081-06A

 Alignment tool

*000589473100

9

Install manual transmission.

Model 470, 471 with engine 699 with transmission 700.780

AR26.10-S-0021PU

Model 470 with engine 200 with transmission 700.780

AR26.10-S-0021P

 Clutch

Number

Designation

Model 470, 471

BA25.10-N-1001-01Q

Bolt, clutch pressure plate to flywheel

Stage 1

Nm

15

Stage 2

Nm

25

Repair materials

Number

Designation

Order number

BR00.45-Z-1028-04A

Assembly cleaner

A 000 986 56 01

BR00.45-Z-1081-06A

Molykote BR 2 plus grease

Liqui Moly GmbH
Jerg-Wieland-Strasse 4
D-89081 Ulm-Lehr, Germany
www.liqui-moly.de