Remove/install clutch

AR25.10-P-0050A

Remove/install clutch

5.7.11

5.7.11

Value modified: Bolt of pressure plate to flywheel or two-mass flywheel

*BA25.10-P-1001-01A

 

Remove/install

1

Remove transmission

Model 129, 140, 170, 202, 208, 210 with transmission 717.4

AR26.10-P-0020A

Model 163.136

AR26.10-P-0020GH

Model 163.113

AR26.10-P-0020GI

Model 208.344/ 348/ 444/ 448 with code (424)

Sequentronic automated manual transmission (SEQ)

AR26.10-P-0020E

Model 170

Model 208.344/ 348 / 444/ 448 without Sequentronic automated manual transmission
Model 210 with mechanism 716.6

AR26.10-P-0020D

Model 208.347/ 447 with code (424)

Sequentronic automated manual transmission (SEQ)

Model 208.347/ 447 without Sequentronic automated manual transmission

2

Remove hexagon socket head screw (9)

 Loosen each hexagon socket head bolt (9) step-by-step in a crosswise pattern.



*BA25.10-P-1001-01A

3

Remove pressure plate (6) and clutch plate (5)

 Installation: Dress pressure plate (6) with coarse abrasive cloth.

 Installation: Ensure the installation position of the clutch plate (5) is correct.

Observing marking on clutch plate (5).

 Installation: Center clutch plate (5) using centering drift (012).



*201589081500



Checking

4

Check pressure plate (6) and clutch plate (5)

AR25.10-P-0050-01A

5

Check flywheel and guide bearing

Check for wear and damage, if necessary: 

Replace flywheel.

 Installation: Dress flywheel with coarse abrasive cloth.

Model 163, 170, 202, 208, 210 with engine 111

AR03.30-P-8001A

Model 170 with engine 111.958/ 983

AR03.30-P-8001GS

Model 129, 163, 170, 202, 208, 210 with engine 112

AR03.30-P-8001C

Model 210 with engine 602

Model 202, 210 with engine 604, 605, 611

Model 210 with engine 606

AR03.30-P-8001HA

Model 163, 210 with engine 612

AR03.30-P-8001HB

Model 140 with engine 603

Model 202 with engine 601

Model 210 with engine 602

AR03.30-P-8001HW

Model 129 with engine 103

Model 129, 140, 202, 210 with engine 104

Model 210 with engine 613

6.1

Check thrust bearing (7)

Only for manual transmission 717.4

Check for wear and noise, if necessary: 

Replace thrust bearing (7).

6.2

Check central clutch operator

Only for manual transmission 716.6

Check for wear and noise, if necessary: 

Install new central clutch release bearing

Model 163, 170, 210

Model 208.344/ 348/ 444/ 448 without

Sequentronic automated manual transmission

AR26.40-P-0345D

Model 208.344/ 348/ 444/ 448 with code (424)

Sequentronic automated manual transmission (SEQ)

AR26.40-D-0345A

Model 208.347/ 447 without

Sequentronic automated manual transmission

Model 208.347/ 447 with code (424)

Sequentronic automated manual transmission (SEQ)

7

Remove clutch release fork (8)

Only for manual transmission 717.4

 Installation: Grease depressions in clutch release fork for locating the ball head bolt on the transmission housing and the rod head of the slave cylinder (arrows).

Long-life grease

*BR00.45-Z-1001-06A

8

Install in the reverse order

Number

Designation

Model
129, 140, 163, 170, 202, 203, 208, 209, 210, 211, 230

BA25.10-P-1001-01A

Bolt of pressure plate to flywheel
or two-mass flywheel

Stage 1

Nm

16

Stage 2

Nm

25

Number

Designation

Order number

BR00.45-Z-1001-06A

Long-life grease

A 000 989 63 51 11