Remove/install alternator

AR15.40-T-5032CB

Remove/install alternator

14.2.12

 

Remove/install

 Danger!

Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices

No fire, sparks, open flames or smoking.

Wear acid-resistant gloves and clothing and safety glasses with side guards.

Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground.

Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers.

AS54.10-Z-0001-01A

1

Disconnect electric cables at battery.

AR54.18-T-0002CB



Notes on battery

All models

AH54.10-P-0001-01A

2

Open tailgate

3

Turn back clamping device (1) and unhook poly-V belt

 Turn back clamping device via central bolt while not loosening the bolt.

 Do not kink poly-V belt to avoid causing damage.

4

Detach cooling air intake hose (2)

 Check cooling air intake hose (2) for brittleness and damaged points; replace if necessary.

5

Detach cooling air intake cover (arrow) from alternator I (3)

6

Detach electric cables (4) from alternator (3)



*BA15.40-N-1002-01K



*BA15.40-N-1003-01K

7

Remove bolts (5) and remove alternator I (3) from carrier



*BA15.40-N-1004-01K

8

Install in the reverse order

Number

Designation

Engine 457.9 except engine 457.941
in model 613.368.

BA15.40-N-1002-01K

Nut, charge cable of circuit B+ to alternator

Nm

8

BA15.40-N-1003-01K

Nut, charge cable of circuit B - to alternator

Nm

6

BA15.40-N-1004-01K

Bolt, alternator to carrier

Nm

50