ar1530b7304a

Remove/install carbon brush

Type ar · emne 15.30 · version 0101 · 2019-11-01

Gælder for: Engine 904 in model 368.004/006/112/115/117/185/187 Engine 904 in model 693.028 Engine 906 in model 382.123/186 Engine 906.983 in model 382.189 Engine 924.913 in model 368.004/104/106

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 1 Motor › 15 El-system motor › 15.30 Starter — Serie 368 (modeller 004, 006, 104, 106, 112, 115, 117, 185, 187) · Serie 382 (modeller 123, 186, 189) · Serie 693 (modeller 028) · Serie 904 · Serie 906

EinPAS 15 Motor › 15.35 Starter › 15.35.20 Starter — Serie 368 (modeller 004, 006, 104, 106, 112, 115, 117, 185, 187) · Serie 382 (modeller 123, 186, 189) · Serie 693 (modeller 028) · Serie 904 · Serie 906

Gælder også for motorer/gearkasser: 924 913

AR15.30-B-7304A

Remove/install carbon brush

18.10.2019

Engine

904 in model 368.004/006/112/115/117/185/187

Engine

904 in model 693.028

Engine

906 in model 382.123/186

Engine

906.983 in model 382.189

Engine

924.913 in model 368.004/104/106

Remove/install carbon brush

3

Brush holder set

4

Grounded brush

5

Brush (positive)

7

Spring brush

19

Field and structure set

29

Positive brush screw

39

Grounded brush screw

B15.30-1007-11

Remove

1

Disassemble the starter


.

AR15.30-B-7300A

In order to avoid damaging material, do not attempt to disassemble the brush holder set (3)

2

Move the brush holder set (3) with the brushes (4 and 5) out of the field and structure set (19) until the positive brush screws (29) are reached

3

Remove the positive brush screws (29)

4

Remove the field and structure set (19)

Checking starter components
.

AR15.30-B-7300-01B

Test field and structure

5

Remove the grounded brush screws (39)

6

Remove the brushes (4 and 5) if replacement is needed

Hold the ends of each spring brush (7) with a thin nosed plier and twist them until the brush is removed.

Verify the minimum brush length allowed.

.Brush length

*BE15.30-B-1005-01A

7

Remove the spring brushes (7) if replacement is needed

Hold the ends of each spring brush (7) with a thin nosed plier and twist them out of the socket in the brush holder set (3) and remove the spring.

Install

8

Position the spring (7) in the beginning of the spring seat in the brush holder set (3)

9

Hold the ends of the spring with a thin nosed plier and twist it clockwise on the upper part of the brush housing

10

Push the entire spring on the holder and release the free end to engage in the brush housing notch

11

Twist the spring (7) clockwise with a thin nosed plier until release the brush housing in the brush holder (3)

Observe the assembly position and make sure that the positive brushes (5) are placed correctly in the brush holder set (isolated housing).

12

Install the brush in the housing and release the spring (7) gradually touching the brush side

This procedure will hold the retracted brushes (4 and 5) to make the brush holder installation easier (3) in the change-over switch.

13

Install the grounded brush screws (39)

Do not flex excessively the brushes conductor (4 and 5) to avoid damage.

.Retaining screw of the positive and negative shift bushings (29 and 39)

*BA15.30-B-1013-01C

14

Install the brush holder set (3) in the field and structure set (19)

15

Install the positive brush screws (29)

.Retaining screw of the positive and negative shift bushings (29 and 39)

*BA15.30-B-1013-01C

16

Assemble the starter


.

AR15.30-B-7300A

Starter

Number

Designation

Engine 904.9, 906.9, 924.9, 926.9 with starter 28 MT (24 Volts)

Engine 904.9, 906.9, 924.9, 926.9 with starter 28 MT (12 Volts)

BE15.30-B-1005-01A

Brush length

minimum

mm

12,0

12,0

Starter

Number

Designation

Engine 904.9, 906.9, 924.9, 926.9, 457.9, 460.9 with starter 37 MT

Engine 904.9, 906.9, 924.9, 926.9, 457.9, 460.9 with starterr 41 MT

BE15.30-B-1005-01A

Brush length

minimum

mm

12,0

12,0

Starter

Number

Designation

Engine 904.9, 906.9

Engine 924.9, 926.9

BA15.30-B-1013-01C

Retaining screw of the positive and negative shift bushings (29 and 39)

Starter 28 MT

Nm

1,5

1,5

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