ar1410b3915g

Remove/install exhaust manifold

Type ar · emne 14.10 · version 0100 · 2016-02-12

Gælder for: Cumbustion engine 376.919 with Vehicle 382

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 1 Motor › 14 Udstødningsmanifold, motorbremse, udstødningsrenseanlæg › 14.10 Udstødningsmanifold — Serie 376 (modeller 919) · Serie 382

EinPAS 15 Motor › 15.40 Udstødningssystem/udstødningsefterbehandling › 15.40.41 manifold/rør/lyddæmper/udstødningsslange — Serie 376 (modeller 919) · Serie 382

AR14.10-B-3915G

Remove/install exhaust manifold

12.02.16

Cumbustion engine 376.919 with Vehicle 382

Remove/install exhaust manifold

B14.10-0020-06

1 Supercharger air pipe

2 Clamps

3 Hose

4 Coolant pipe

5 Coolant pipe

6 Hose

7 Hose

8 Oil return pipe

9 Turbocharger

10 Oil pressure pipe

11 Throttle valve

12 Bolts

13 Exhaust pipe

14 Flange

15 Exhaust manifold

16 Bolts

17 Washers

Remove and install

Danger!

Safety measures to perform maintenance services in the gas engine.

AS00.00-B-0015-01A

Danger!

Turn the general switch off or disconnect the battery negative cable.

Danger!

Danger or burning due to the coolant high temperature.

Previously depressurize the system, by carefully opening the compensation reservoir lid up to the first stage. Do not remove the lid, if the engine temperature is above 90 °C.

Use the requires PPE.

AS20.00-B-0001-01A

1

Drain the cooing system.

Collect the fluid in a proper container.

AP20.00-B-2080A

2

Remove the piping (4/5) from the coolant in the turbocharger (9).

3

Remove the turbocharger air pipe (1) from the turbocharger (9).

AR09.41-B-1311K

4

Remove the throttle valve (11).

AR07.05-B-7004B

5

Release the clamps (2) that attach the air intake pipe hose (3).

Install: Check the clamps and the hoses, replace them if necessary.

6

Remove the bots (12) and disconnect the exhaust pipe (13) from the flange (14).

Install: Replace the gasket.

*BA14.10-B-1002-01A

7

Disconnect the hose (6) from the turbocharger wastegate valve 9).

Install: Check the clamp and the hose, replace them if necessary.

8

Release the clamp ad disconnect the hose (7) from the oil return pipe (8) of the turbocharger.

Collect the oil that leaks.

Install: Check the clamp and the hose, replace them if necessary.

9

Remove the oil pressure pipe (10) from the turbocharger.

Install: Replace the gasket and the sealing rings.

10

Remove the attachment bolts (16) and the washers (17) from the exhaust manifold (15).

*BA14.10-B-1001-01A

11

Remove the exhaust manifold (15), the turbocharger (9), the flange (14) and the gaskets.

Install: Replace the gaskets.

12

Remove the turbocharger (9) from the exhaust manifold (15).

AR09.40-B-6020J

13

Install in reverse order.

Exhaust manifold

Número

Denominação

Engine 372.9; 374.9; 376.9; 377.9; 386.9

BA14.10-B-1001-01A

Exhaust manifold to cylinder head

Bolt with partial thread

Nm

50

Full shank threaded bolt

Initial tightening

Nm

60

Full shank threaded bolt

Final angular tightening

degrees

90

BA14.10-B-1002-01A

Exhaust manifold flange

Nm

50

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