ar1330b5510a

Remove/install compressor

Type ar · emne 13.30 · version 0201 · 2020-03-07

Gælder for: Engine 376 in model 382.033/058/068/069, 384.087/097 Engine 376 in model 386.367 Engine 377 in model 382.004/005/020/022/033/034/058/069, 384.087/088 Engine 377 in model 693.108/127/128/144/182/184/191/195, 694.004/024/041/047, 695.013/014/015/016/039/043/056/301

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 1 Motor › 13 Kompressor, remtræk › 13.30 Kompressor (trykluftsystem) — Serie 376 · Serie 382 (modeller 004, 005, 020, 022, 033, 034, 058, 068, 069) · Serie 384 (modeller 087, 088, 097) · Serie 386 (modeller 367) · Serie 693 (modeller 108, 127, 128, 144, 182, 184, 191, 195) · Serie 694 (modeller 004, 024, 041, 047) · Serie 695 (modeller 013, 014, 015, 016, 039, 043, 056, 301)

EinPAS 21 bremser/vakuumsystem/trykluftsystem › 21.35 trykluftsystem › 21.35.35 Kompressor — Serie 376 · Serie 382 (modeller 004, 005, 020, 022, 033, 034, 058, 068, 069) · Serie 384 (modeller 087, 088, 097) · Serie 386 (modeller 367) · Serie 693 (modeller 108, 127, 128, 144, 182, 184, 191, 195) · Serie 694 (modeller 004, 024, 041, 047) · Serie 695 (modeller 013, 014, 015, 016, 039, 043, 056, 301)

Gælder også for motorer/gearkasser: 377 ***

AR13.30-B-5510A

Remove/install compressor

18.02.2020

Engine

376 in model 382.033/058/068/069, 384.087/097

Engine

376 in model 386.367

Engine

377 in model 382.004/005/020/022/033/034/058/069, 384.087/088

Engine

377 in model 693.108/127/128/144/182/184/191/195, 694.004/024/041/047, 695.013/014/015/016/039/043/056/301

Remove/install compressor

B13.10-0018-09

Remove/install compressor

1

Air compressor

2

Belts

3

Hollow bolt of the outlet pipe

4

Nut of the outlet pipe

5

Hollow bolt for lubrication

6

Compressor fastening bolts

7

Supporting plate of the compressor

8

Air intake hose

9

Bolt of the tensioner device

10

Adjusting nut of the tensioner device

11

Belts tension pulley

12

Hydraulic fluid pressure piping

13

Hydraulic fluid supplying piping

14

Coupling

15

Bolt

16

Hydraulic pump

17

Sealing ring of the coupling piece

18

Sealing ring of the bottom part

19

Sealing rings

B13.10-0011-06

Remove/install

Danger

Risk of explosion from pressurized spray cans

Protect cans from direct sunlight and temperatures above 50 °C

AS00.00-Z-0015-01A

1

Switch off the main switch or disconnect the battery negative cable

Loosen the screw of the negative cable on the stringer, avoid loosening the battery terminals.

2.1

Tilt the hood and lock it with the safety rod

Truck with cabin 384.0, 386.0, 694.0, 695.0.

.

AR88.40-B-1000A

2.2

Tilt the cabin

Truck with cabin 682, 693.

Tilt cab to repair position, tilt back.

AR60.80-B-0010A

2.3

Open the engine access cover

Refer to the body makers instructions.

For buses, the access to carry out maintenance and repair jobs vary according to body type/make.

3

Drain coolant from the cooling system and disconnect the coolant pipings from the air compressor

Replace coolant

.

AP20.00-B-2080C

Only in the case in which the air compressor is cooled by coolant.

4

Remove the compressor drive belt (2), loosen the bolts (9), and then turn the nut (10) clockwise until being possible to remove the belt

Retension V-belt

AP13.20-B-1350-01B

Stretch out the belt (2) and check the belt tension.

5

Loosen the pipings (12) from the hydraulic pump (16)

Hydraulic pump coupled to the air compressor.

Installation: Check for leak-tightness.

Attachment for the nipples to the hydraulic pump

*BA46.30-B-1005-01A

6

Loosen the fixing bolts of the hydraulic pump (16) to the compressor (1) and remove the bolts along with the coupling piece (14)

Hydraulic pump coupled to the air compressor.

Installation: Tighten the fixing bolts of the hydraulic pump to the compressor with the specified tightening torque.

Check the coupling piece (14) and the sealing ring (17) and, if necessary, replace them.

Hydraulic pump attachment in the distribution housing cover and in the compressor

*BA46.30-B-1004-01A

7

Disconnect the air inlet hose (8), and remove the outlet piping bolt (3) and the bolt for lubrication (5) from the air compressor (1)

Installation: Check the hose (8) and the clamp and, if necessary, replace them.

Replace the sealing rings of the bolt (5).

Loosen the nut (4) and tighten the bolt (3), replace the sealing rings.

Lubrication connection bolt

*BA13.30-B-1012-01B

Bolt of the air discharge connection

*BA13.30-B-1013-01B

8

Loosen the bolts (6) and remove the air compressor (1)

When installing a new or re-manufactured compressor, check the air piping and if it has obstructions caused by carbonised oil, it should be cleared, or preferably replaced.

Installation: Replace the sealing ring (18), use vaseline to install it.

In case of oil leaks between the supporting plate (7) and the timing case, replace the sealing rings (19).

When installing the air compressor (1), tighten the bolts (6) with the specified tightening torque.

Vaseline

*BR00.45-Z-1015-06A

Base fastening bolt

*BA13.30-B-1010-01B

9

Install in reverse order

Compressor (compressed air installation)

Number

Designation

Engine 372.9; 374.9; 376.9; 377.9; 386.9

BA13.30-B-1010-01B

Base fastening bolt

Varga; Knorr; Wabco

Nm

30...35

Compressor (compressed air installation)

Number

Designation

Engine 372.9; 374.9; 376.9; 377.9; 386.9

BA13.30-B-1012-01B

Lubrication connection bolt

Varga; Knorr; Wabco

Nm

15...20

Compressor (compressed air installation)

Number

Designation

Engine 372.9; 374.9; 376.9; 377.9; 386.9

BA13.30-B-1013-01B

Bolt of the air discharge connection

Varga; Knorr; Wabco

Nm

35...45

Hydraulic steering pump

Number

Designation

Engine 372.9, 374.9, 376.9, 377.9

Engine 376.922/926

BA46.30-B-1004-01A

Hydraulic pump attachment in the distribution housing cover and in the compressor

M10

Nm

40...50

40...50

Hydraulic steering pump

Number

Designation

Engine 372.9, 374.9, 376.9, 377.9

Engine 376.922/926

BA46.30-B-1005-01A

Attachment for the nipples to the hydraulic pump

M16x1.5

Nm

50

50

M22x1.5

Nm

140

140

Repair materials

Number

Designation

Order number

BR00.45-Z-1015-06A

Vaseline

Friedrich Scharr KG
Liebknechtstr. 50
70565 Stuttgart, Germany
Tel. +49 711 7868-481
Fax +49 711 7868-489
www.scharr.de

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