Remove/install charge air pipe

AR09.41-W-1311C

Remove/install charge air pipe

13.06.2016

Engine

902.9 in model 957

with code MS8 (Natural gas engine)

from turbocharger to charge air cooler

Engine

904.9 in model 375, 958, 970, 972, 975, 976

from turbocharger to charge air cooler

Engine

906.9 in model 374, 375, 950, 952, 953, 954, 957, 958

from turbocharger to charge air cooler

Engine

906.9 in model 958, 970, 972, 974, 975, 976

from turbocharger to charge air cooler

Modification notes

11.05.2016

Sequence for installation of the charge air pipe, added.

Operation step 4

AR09.41-W-1311-03A

Shown on engine 906.6 in model 970

1

Charge air pipe (warm air)

2

Screw

3

Bracket

4

O-ring

5

Clip

6

Screw

7

Nut

8

Charge air hose, red

9

Charge air pipe (cold air)

 Danger !

Risk of injury caused by body parts being pinched or crushed as cab is tilted

Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure with the safety strut.

AS60.80-Z-0001-01A

 Danger !

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A



Notes on self-locking nuts and bolts

AH00.00-N-0001-01A



Notes on tilting the cab

AH60.80-N-0003-01A

 

Remove/install

1

Tilt cab

2

Remove soundproofing on frame on the right

3

Remove red charge air hose (8)

 Clamp, charge air hose to charge air manifold/charge air pipe and charge air cooler

*BA09.41-N-1010-01B

4

Remove charge air pipe (1)

Sequence for installation of the charge air pipe
Only on engine 904.9 in model 970, 972, 975, 976.

AR09.41-W-1311-03A

 Close off seal holes on ATL.

 Installation: Replace O-ring (4).

 Nut, charge air pipe to charge air pipe

*BA09.41-N-1005-01B

5

Install in the reverse order

 Charge air pipe/charge air cooling

Number

Designation

Engine 902.9, 906.9, 926.9 in model 957

ENGINE 904.9 in MODEL 374, 375, 958, 970, 972, 975, 976 ENGINE 906.9 in MODEL 374, 375, 950, 952, 953, 954, 958, 970, 972, 974, 975, 976

BA09.41-N-1005-01B

Nut, charge air pipe to charge air pipe

Nm

30

30

 Charge air pipe/charge air cooling

Number

Designation

Engine 902.9, 906.9, 926.9 in model 957

ENGINE 904.9 in MODEL 374, 375, 958, 970, 972, 975, 976 ENGINE 906.9 in MODEL 374, 375, 950, 952, 953, 954, 958, 970, 972, 974, 975, 976

BA09.41-N-1010-01B

Clamp, charge air hose to charge air manifold/charge air pipe and charge air cooler

Nm

8

8