ar0941g1331dd

Remove/install charge air pipe from charge air cooler to charge air distributor

Type ar · emne 09.41 · version 0102 · 2019-10-07

Gælder for: Engine 900.91/92 in model 000.001 Engine 902.91/93 in model 000.001 Engine 904.94/95/96/97 in model 000.001 Engine 906.93/94/95/96/98/99 in model 000.001 Engine 924.91/93/94 in model 000.001 Engine 925.9 in model 000.001 Engine 926.91/92/93/95/97/98 in model 000.001

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 1 Motor › 09 Luftindsugning, luftladning › 09.41 Ladeluftrør/ladeluftkøling — Serie 000 (modeller 001) · Serie 900 (modeller 91*, 92*) · Serie 902 (modeller 91*, 93*) · Serie 904 (modeller 94*, 95*, 96*, 97*) · Serie 906 (modeller 93*, 94*, 95*, 96*, 98*, 99*)

EinPAS 15 Motor › 15.30 Luftindsugning/opladning › 15.30.33 indsugningsrør/ladeluftrør — Serie 000 (modeller 001) · Serie 900 (modeller 91*, 92*) · Serie 902 (modeller 91*, 93*) · Serie 904 (modeller 94*, 95*, 96*, 97*) · Serie 906 (modeller 93*, 94*, 95*, 96*, 98*, 99*)

Gælder også for motorer/gearkasser: 924 91*, 924 93*, 924 94*, 925 9**, 926 91*, 926 92*, 926 93*, 926 95*, 926 97*, 926 98*

AR09.41-G-1331DD

Remove/install charge air pipe from charge air cooler to charge air distributor

23.08.2019

Engine

900.91/92 in model 000.001

Engine

902.91/93 in model 000.001

Engine

904.94/95/96/97 in model 000.001

Engine

906.93/94/95/96/98/99 in model 000.001

Engine

924.91/93/94 in model 000.001

Engine

925.9 in model 000.001

Engine

926.91/92/93/95/97/98 in model 000.001

Remove/install charge air pipe from charge air cooler to charge air distributor

W09.41-1039-09

Shown on engine 924.9 with BlueTEC 4 (Euro IV standard)

1

Charge air pipe

6

Air intake hose (compressor)

9

Charge air distributor

3

Charge air hose (black)

7

O-ring

10

Screw (only for engine 900.9, 904.9, 924.9)

4

Clip

8

Clip

11

Screw (only for engine 900.9, 904.9, 924.9)

Remove/install charge air pipe from charge air cooler to charge air distributor

Shown on engine 926.9 with BlueTEC 4 (Euro IV standard)

1

Charge air pipe

3

Charge air hose (black)

4

Clip

5

Screw (only for engine 902.9, 906.9, 925.9, 926.9)

6

Air intake hose (compressor)

7

O-ring

8

Clip

9

Charge air distributor

G09.41-3180-06

Danger

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.

No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

Topical note

Notes on avoiding damage through contamination and foreign objects

AH00.00-N-5000-01H

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Remove/install

1

Remove fuel lines and electrical lines for flame starting system and collect escaping fuel.

Only for FLA.

2

Remove charge air hose (black) (3) on charge air pipe (1).

Clamp, charge air hose to charge air distributor/charge air pipe/charge air cooler

*BA09.41-N-1010-01I

3

Remove air intake hose for compressor (6) from charge intake pipe (1).

Only for BlueTEC.

4.1

Remove screws (10, 11).

With engine 900.9, 904.9, 924.9

Bolt, charge air pipe to alternator carrier

*BA09.41-N-1004-01I

Nut, charge air pipe to charge air pipe

*BA09.41-N-1005-01I

4.2

Remove screw (5).

With engine 902.9, 906.9, 925.9, 926.9

5

Remove screw from clamp (8).

Clamp at charge air distributor/charge air pipe

*BA09.41-N-1011-01I

6

Remove charge air pipe (1).

Installation: Clean sealing surfaces and replace O-ring (7).
In order to avoid tensions on the charge air pipe (1), first tighten screw/bolt on the clamp (8) and screw/bolts (5, 10, 11) slightly by hand and then tighten one after the other.

7

Close off opening on charge air distributor (9).

8

Install in the reverse order

Check

9

Start engine and check charge air pipe (1) for leaktightness with engine running.

See information from body manufacturer.
Visual inspection.

10

Switch off engine.

Charge air pipe/charge air cooling

Number

Designation

ENGINE 900.9, 902.9, 904.9, 924.9

BA09.41-N-1004-01I

Bolt, charge air pipe to alternator carrier

Nm

30

Charge air pipe/charge air cooling

Number

Designation

ENGINE 900.9, 902.9, 904.9, 924.9

BA09.41-N-1005-01I

Nut, charge air pipe to charge air pipe

Nm

30

Charge air pipe/charge air cooling

Number

Designation

ENGINE 900.9, 902.9, 904.9, 924.9

Engine 906.9, 925.9, 926.9 in model 000.001

BA09.41-N-1010-01I

Clamp, charge air hose to charge air distributor/charge air pipe/charge air cooler

Nm

8

8

Charge air pipe/charge air cooling

Number

Designation

ENGINE 900.9, 902.9, 904.9, 924.9

Engine 906.9, 925.9, 926.9 in model 000.001

BA09.41-N-1011-01I

Clamp at charge air distributor/charge air pipe

Nm

10

10

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