602 589 00 39 00
Assembly inserts
Riveting tool
Case
Thrust piece
602 589 00 98 00
602 589 02 63 00
602 589 03 63 00
Assembly inserts
112 589 09 63 00
P05.10-2306-01
1 Cover timing case recess and cylinder head with clean rag.
Parts, which have fallen into timing case recess or cylinder head must be removed in order to avoid damage to engine.
2 Insert new riveted link (7.1) and new middle plate (7.2) together with centering fork (3) into ends of new timing chain (1). Fix new center plate (7.2) with new riveted link (7.1).
D05.10-1112-01
3 Insert assembly inserts (6) with digit F5 into rivet press tool (5) and fix with a bolt.
4 Insert assembly insert (7) with the digit D9 into riveting tool (5) .
The assembly insert (7) is able to move on pressure screw and is loosely mounted.
P05.10-2156-01
5 Press in new riveted link (7.1) as far as the stop with the riveting tool (5).
Ensure that the new riveted link (7.1) and the rivet press tool (5) are aligned. Do not allow the centering fork (3) which is pressed out to drop into the timing case recess.
6 Remove the pressure screw (5a) and remove rivet press tool (5) .
7 Remove assembly inserts (6, 7) from rivet press tool (5) .
D05.10-1114-01
8 Insert assembly insert (8) with the digit F1 into the riveting tool (5) and install with a securing screw.
9 Insert thrust piece (9) with digit D8 into riveting tool (5) .
D05.10-1115-01
10 Place outer plate (10) into the thrust piece (9) with the digitD8
The new outer plate (10) is held by a magnet.
P05.10-2157-01
11 Fit on rivet press tool (5) in such a way that the spacer webs of the guide are supported (arrows).
Ensure that the riveted link (7.1) and the new outer plate (10) are aligned.
12 Screw in pressure screw (5a) on rivet press tool (5) until there is firm resistance.
While turning pressure screw (5a), ensure that pins of new riveted link (7.1) are driven into bores of outer plate (10).
13 Take off riveting tool (5) .
D05.10-1117-01
14 Turn over moving thrust piece (9) onto the riveting section (arrow).
P05.10-2158-01
15 Attach rivet press tool (5) at the center to one of the two timing chain bolts of the new riveted link (7.1) (arrow).
16 Tighten pressure screw (5a) of rivet press tool (5) and rivet first timing chain bolt for new riveted link (7.1).
17 Loosen pressure screw (5a) and attach rivet press tool (5) to second timing case bolt for new riveted link (7.1).
18 Tighten pressure screw (5a) on rivet press tool (5) and rivet second timing chain bolt.
19 Loosen pressure screw (5a) and remove rivet press tool (5) .
P05.10-0213-01
20 Check both rivets (arrows), re-rivet if required.
21 Remove rag from timing case recess and cylinder head.