ar0510p760103a

Separating and riveting timing chain

Type ar · emne 05.10 · version 0400 · 2000-03-09

Gælder for: ENGINE 601, 602 /, 604, 605, 606 /

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 1 Motor › 05 Motorstyring › 05.10 Forkædedrev, tandremstræk — Serie 601 · Serie 602

EinPAS 15 Motor › 15.17 Motorstyring › 15.17.34 Kædetræk/tandrem/tandhjulsdrev — Serie 601 · Serie 602

Gælder også for motorer/gearkasser: 604 ***, 605 ***, 606 ***

AR05.10-P-7601-03A

Separating and riveting timing chain

Modification notes

22.9.99

Supersedes SI05/95 dated 14.2.96

Remove SI05/95 from your file.

Separating and riveting timing chain
Separating and riveting timing chain
Separating and riveting timing chain
Separating and riveting timing chain

602 589 04 63 00

602 589 04 63 01

602 589 00 98 00

602 589 02 33 00

Thrust spindle

Chain separating tool

Case

Thrust pins

Separating and riveting timing chain
Separating and riveting timing chain
Separating and riveting timing chain
Separating and riveting timing chain

602 589 03 63 00

602 589 00 39 00

602 589 02 63 00

Thrust piece

Assembly inserts

Riveting tool

602 589 02 40 00

Assembly left

Separating and riveting timing chain
Separating and riveting timing chain

604 589 00 40 00

602 589 01 40 00

Retaining device

Retaining device

Separating and riveting timing chain

P05.10-0272-01

Separating

1 Attach retaining device 604 589 00 40 00 (engine 604/605/606) or 602 589 01 40 00
(engine 601, 602) to cylinder head with bolts (supplied).

2 Cover over chain housing with a clean cloth.

Separating and riveting timing chain

P05.10-0284-01

3 Screw thrust spindle (02) 602 589 04 63 00 together with thrust pin 602 589 04 63 01 into chain separating tool (03) 602 589 02 33 00.

4 Fit chain separating tool (03) onto timing chain.

5 Screw in thrust spindle (02) sufficiently until thrust pin is positioned against the left (viewed in direction of rotation of engine) timing chain pin of a chain link.

6 Press out thrust pin of timing chain by screwing in thrust spindle (02a).

Separating and riveting timing chain

P05.10-0271-01

7 Unscre thrust spindle (02) and take off chain separating tool (03).

8 Pull pressed out chain pin (1) out of chain separating tool (03).

Separating and riveting timing chain

P05.10-0268-01

Drawing in chain

9 Connect new timing chain (5) to old timing chain (4) with the connecting link (04)
602 589 02 40 00 and secure.

10 Rotate engine at crankshaft in direction of rotation of engine and draw in new timing chain (5).

11 Remove connecting link (04) and take off old timing chain (4).

It is essential to remove the connecting link (04). It is only and assembly aid and is not suitable for engine running.

Separating and riveting timing chain

P05.10-0266-01

Riveting

12 Insert middle plate (2) into the timing chain and fix in position with the assembly link (05).

Separating and riveting timing chain

P05.10-0267-01

13 Push assembly inserts (F5 and D9) into riveting tool (06) and screw on.

14 Insert riveted link (3) into new timing chain (5).

15 Fit riveting tool (06) onto timing chain (5).

16 Turn spindle (07) and press in riveted link (3) as far as a stop.

17 Take off riveting tool (06).

Separating and riveting timing chain

P05.10-0265-01

18 Push riveting insert (D8) into riveting tool (06).

19 Insert outer plate of riveted link into riveting tool (06) (magnetic fixture), and press on.

20 Turn over riveting insert (D8), rivet pins of riveted link individually.

21 Tighten spindle fully.

Torque at spindle 3035 Nm (reference value)

Separating and riveting timing chain

P05.10-0213-01

22 Inspect riveting (arrows), rerivet if necessary.