ar0510d760103a

Separating and riveting timing chain

Type ar · emne 05.10 · version 0200 · 2000-03-06

Gælder for: ENGINE 601 /943, 602 /983 /980 /984 /985, 603

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 1 Motor › 05 Motorstyring › 05.10 Forkædedrev, tandremstræk — Serie 601 · Serie 602

EinPAS 15 Motor › 15.17 Motorstyring › 15.17.34 Kædetræk/tandrem/tandhjulsdrev — Serie 601 · Serie 602

Gælder også for motorer/gearkasser: 603 ***

AR05.10-D-7601-03A

Separating and riveting timing chain

Modification notes

22.9.99

Supersedes SI05/95 dated 14.2.96

Separating and riveting timing chain
Separating and riveting timing chain
Separating and riveting timing chain
Separating and riveting timing chain

602 589 04 63 00

602 589 04 63 01

602 589 00 98 00

602 589 02 33 00

Thrust spindle

Chain separating tool

Case

Thrust pins

Separating and riveting timing chain
Separating and riveting timing chain
Separating and riveting timing chain
Separating and riveting timing chain

602 589 03 63 00

602 589 00 39 00

602 589 02 63 00

Thrust piece

Assembly inserts

Riveting tool

602 589 02 40 00

Assembly links

Separating and riveting timing chain

602 589 01 40 00

Holding device

Separating and riveting timing chain

P05.10-0262-01

Separating

1 Attach holding device 602 589 01 40 00 to cylinder head with screws (supplied).

2 Cover over chain housing with a clean cloth.

Separating and riveting timing chain

P05.10-0263-01

3 Screw thrust spindle (02) 602 589 04 63 00 together with thrust pin 602 589 04 63 01 into chain separating tool (03) 602 589 02 33 00.

4 Position chain separating tool (03) against timing chain.

5 Screw in thrust spindle (02) sufficiently until thrust pin is positioned against the left (looking in direction of rotation of engine) timing chain pin of a chain link.

6 Press out thrust pin of timing chain by screwing in thrust spindle (02a).

Separating and riveting timing chain

P05.10-0271-01

7 Unscrew thrust spindle (02), take off chain separating tool (03).

8 Pull removed chain pin (1) out of chain separating tool (03).

Separating and riveting timing chain

P05.10-0268-01

Inserting

9 Connect new timing chain (5) to the old timing chain (4) with the connecting link (04)
602 589 02 40 00 and secure.

10 Rotate engine at crankshaft in direction of rotation of engine and draw in new timing chain (5).

11 Remove connecting link (04), take off old timing chain (4).

It is essential to remove the connecting link (04). It is only an assembly aid and is not suitable for engine running.

Separating and riveting timing chain

P05.10-0266-01

Riveting

12 Insert center plate (2) into the timing chain and fix in place with the assembly link (05).

Separating and riveting timing chain

D05.10-0051-01

13 Insert assembly inserts (F5 and D9) into riveting tool (06), screw on.

Separating and riveting timing chain

D05.10-0052-01

14 Push riveted link (3) into new timing chain.

Separating and riveting timing chain

D05.10-0053-01

15 Fit riveting tool onto timing chain.

16 Turn spindle and press in riveted link (3) as far as the stop.

17 Take off riveting tool.

Separating and riveting timing chain

D05.10-0055-01

18 Insert riveting inserts (D8) and (F1) into riveting tool (06).

Separating and riveting timing chain

D05.10-0054-01

19 Insert outer plate of riveted link into riveting tool (magnetic fixture)

Separating and riveting timing chain

P05.10-0265-01

20 Press on outer plate

Separating and riveting timing chain

D05.10-0056-01

21 Turn over riveting insert (D8)

22 Rivet pins of riveted link individually

Separating and riveting timing chain

P05.10-0213-01

23 Inspect riveting (arrows), re-rivet if necessary.