112 589 09 63 00
602 589 00 39 00
111 589 19 61 00
Assembly inserts
Retaining device
Riveting tool
D05.10-1009-01
1 Connect the ends of the new timing chain (1) with a new riveted link (2) and new middle plate (3).
The middle plate (3) is thicker than the outer plate. Insert riveted link (2) from the rear.
2 Take holding device (4) off the cylinder head.
D05.10-1010-01
3 Place assembly insert (6) with the digit F1 into the riveting tool (5) and attach.
D05.10-1011-01
4 Insert moving assembly insert (7) with the digit D5 into the riveting tool (5).
D05.10-1012-01
5 Insert new outer plate (8) into the moving assembly insert.
The outer plate (8) is held by a magnet.
D05.10-1013-01
6 Position riveting tool (5) so that the spacer webs (arrow) are making contact.
7 Tighten spindle at riveting tool (5) until a firm resistance is felt.
When turning the spindle, ensure that the pins of the riveted link move into the holes of the outer plate.
8 Take off riveting tool (5).
D05.10-1014-01
9 Turn over moving assembly insert (7) with the digit D5 to the riveting section (arrow).
D05.10-1015-01
10 Position riveting tool (5) exactly above the middle of the pins (arrow).
11 Tighten spindle at the riveting tool (5) fully.
Tightening torque of spindle: Reference value approx. 30-35 Nm.
12 Rivet pins of the riveted link individually.
D18.10-1014-01
13 Inspect riveting of the chain pins, re-rivet if necessary.