ar0510d460001a

Removing/installing crankshaft gear

Type ar · emne 05.10 · version 0107 · 2004-03-22

Gælder for: ENGINE 601.943, 602.980 /982 /983 /984 /985

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 1 Motor › 05 Motorstyring › 05.10 Forkædedrev, tandremstræk — Serie 601 (modeller 943) · Serie 602 (modeller 980, 982, 983, 984, 985)

EinPAS 15 Motor › 15.15 forbrændingsmotor komplet/motorblok/krumtapdrev › 15.15.41 Krumtapaksel/svinghjul/medbringerskive — Serie 601 (modeller 943) · Serie 602 (modeller 980, 982, 983, 984, 985)

EinPAS 15 Motor › 15.17 Motorstyring › 15.17.34 Kædetræk/tandrem/tandhjulsdrev — Serie 601 (modeller 943) · Serie 602 (modeller 980, 982, 983, 984, 985)

AR05.10-D-4600-01A

Removing/installing crankshaft gear

Test values for bolts on the camshaft

Number

Designation

Engine 601.943

BE05.20-N-1001-05A

Stretch bolt for camshaft sprocket

Thread diameter

M

11

max. shank lengths (L)

mm

53.6

Fig. see

-

Test values for bolts on the camshaft

Number

Designation

Engines 602.980/ 981/
982/983/ 984/985

BE05.20-N-1001-05B

Stretch bolt for camshaft sprocket

Thread diameter

M

11

max. shank lengths (L)

mm

53.6

Fig. see

-

Camshaft

Number

Designation

Engine 601.943

Engine 602.980

Engines
602.982/
983/984/
985

BA05.20-N-1001-01F

Camshaft sprocket/flange shaft on camshaft

1st stage

Nm

25

25

25

Step 2

°

90

90

90

Removing/installing crankshaft gear
Removing/installing crankshaft gear

102 589 05 33 00

Puller

Drift punch

116 589 07 15 00

Removing/installing crankshaft gear

D05.10-0060-01

Detaching

1 Mark timing chain (4) and crankshaft gear (12) together (arrows).

2 Remove spring washer (15)

Removing/installing crankshaft gear

D05.30-0081-01

3 Mark timing chain (4) and crankshaft gear (3) together (arrows).

Removing/installing crankshaft gear

D05.10-0061-01

4 Unscrew double hexagon stretch bolt (1) and remove with washer (2).

5 Remove camshaft sprocket (3) and allow timing chain to sag.

Removing/installing crankshaft gear

D05.10-0062-01

6 Draw out crankshaft gear (12) with the extractor (20).

Removing/installing crankshaft gear

D05.10-0063-01

Attaching

7 Transfer the marking from the old to the new crankshaft gear.

Check timing chain, camshaft sprocket, injection adjustment sprocket, oil pump chain and oil pump sprocket for wear and replace if necessary.

Removing/installing crankshaft gear

D05.10-0064-01

8 Drive out new crankshaft gear (12) with drift (21).

The groove in the crankshaft gear must be aligned with the spring washer (arrows).

Removing/installing crankshaft gear

D05.10-0065-01

9 Fit timing chain (4) onto camshaft sprocket (12).

Take note of the markings on the crankshaft gear/timing chain.

Removing/installing crankshaft gear

D05.10-0066-01

10 Check length (L) of the double hexagon stretch bolt and replace if necessary.

The fact that the double hexagon stretch bolt is subject to residual elongation after tightening means that it must be replaced after exceeding the maximum length.

Removing/installing crankshaft gear

D05.10-0067-01

12 Mount camshaft sprocket (3) in the timing chain (4) and mount on the camshaft.

Take note of the markings on the camshaft sprocket/ timing chain and the cylindrical pin (arrows)

13 Put on washer (2) and tighten up double hexagon stretch bolt (1) firmly .