1 | Flywheel |
2 | Bolts |
3 | Drift |
4 | Dowel pin |
5 | Electrical connector |
6 | Screw |
7 | Timing case |
B600 | Crankshaft position sensor |
W03.30-1098-06
1 | Flywheel |
8 | Assembly device for commercial vehicle pressure plates |
W03.30-1122-12
| Remove | ||
1 | Remove clutch. |
| |
Vehicles with code G5G (Mercedes PowerShift 3) | |||
2 | Disconnect electrical connector (5) at crankshaft position sensor (B600). | ||
3 | Remove screw (6) and crankshaft position sensor (B600) from timing case (7). | ||
4 | Attach turning device to timing case (7) and lock flywheel (1) with turning device. | ||
Bolt, turning device to timing case | |||
Turning device | |||
5 | Release screws (2) and then remove two opposing screws (2) at flywheel (1). | Socket wrench bit | |
6 | Screw punch drifts (3) into threaded holes. | Drift | |
7 | Remove remaining screws (2) at flywheel (1). | ||
8 | Remove turning device at timing case (7). | ||
9 | Attach assembly device for commercial vehicle pressure plates (8) to flywheel (1). | ||
| 000 588 00 61 04 Adapter | ||
| 000 588 00 61 07 Bracket | ||
| 000 588 00 61 00 Assembly device | ||
10 | Remove flywheel (1) with assembly device for commercial vehicle pressure plates (8). | Pull flywheel (1) out over drifts (3). | |
11 | Remove assembly device for commercial vehicle pressure plates (8) from flywheel (1). | Only if the flywheel (1) is replaced. | |
| Check | ||
12 | Check shank length of screws (2). | ||
| Screw for flywheel changed | ||
Bolt for flywheel | |||
If permissible shank length is exceeded, | |||
| |||
replace screws (2). | |||
13 | Check clutch friction surface at flywheel (1). | If scorch marks, score marks or cracks are present, | |
| |||
replace flywheel (1). | |||
14 | Check ring gear at flywheel (1) for wear. | If wear is present, | |
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replace flywheel (1). | |||
15 | Check flange at flywheel (1). | If galling is present due to radial shaft sealing ring, | |
| |||
replace flywheel (1). | |||
16 | Check guide bearing in flywheel (1). | If wear exists or flywheel (1) is replaced, | |
| |||
replace guide bearing in flywheel (1). | |||
17 | Check rear radial shaft sealing ring. | If wear or damage exists, | |
| |||
replace rear radial shaft sealing ring. | |||
| Install | ||
18 | Attach assembly device for commercial vehicle pressure plates (8) to flywheel (1). | Only if the flywheel (1) has been replaced. | |
19 | Install flywheel (1) with assembly device for commercial vehicle pressure plates (8). | Install flywheel (1) over the drifts (3). | |
20 | Wet thread of screws (2) with engine oil and screw in screws (2). | Do not tighten bolts (2) yet. | |
21 | Remove assembly device for commercial vehicle pressure plates (8) from flywheel (1). | ||
22 | Remove both punch drifts (3). | ||
23 | Wet thread of remaining two screws (2) with engine oil and screw in remaining two screws (2). | ||
24 | Attach turning device to timing case (7) and lock flywheel (1) with turning device. | ||
Bolt, turning device to timing case | |||
Turning device | |||
25 | Tighten all screws (2) in a diagonal pattern. | Bolt, flywheel to crankshaft | |
26 | Press crankshaft position sensor (B600) into timing case (7) and tighten screw (6). | Replace sealing ring on crankshaft position sensor (B600) and wet with engine oil. | |
Bolt, crankshaft position sensor to timing case | |||
27 | Connect electrical connector (5) to crankshaft position sensor (B600). | ||
28 | Install clutch. |
| |
Vehicles with code G5G (Mercedes PowerShift 3) | |||
29 | Remove turning device at timing case (7). | ||
Screw/bolt, cap of TDC inspection hole to timing case | |||
Bracket for front axle travel sensor to crescent-shaped crossmember |
Check values for flywheel |
Number | Designation | Engine 470.9 | Engine 471.9, 473.9 | |||
BE03.30-N-1001-03L | Bolt for flywheel | A 002 990 55 00 | Bolt dimension | mm | - | M16x1,5x87-0,5 |
Permissible shank length | mm | - | 88,0 | |||
A 003 990 74 00 | Bolt dimension | mm | M16x1,5x91-0,5 | - | ||
Permissible shank length | mm | 92,0 | - | |||
A 006 990 45 00 | Bolt dimension | mm | M16x1,5x90-0,5 | M16x1,5x90-0,5 | ||
Permissible shank length | mm | 92,0 | 92,0 | |||
A 003 990 18 00 | Bolt dimension | mm | M16x1,5x97-0,5 | M16x1,5x97-0,5 | ||
Permissible shank length | mm | 98,0 | 98,0 | |||
A 004 990 22 00 | Bolt dimension | mm | M16x1,5x102-0,5 | - | ||
Permissible shank length | mm | 104,0 | - |
904 589 04 63 00
Turning device
422 589 02 09 00
Socket wrench bit
403 589 02 63 00
Drift