Removing and installing oil pan

AR01.45-P-7500HW

Removing and installing oil pan

11.6.97

 

Removing, installing

1

Remove bottom engine compartment trim panel

AR94.30-P-5300AB

2

Disconnect ground cable of battery

AR54.10-P-0003A

3

Extract engine oil



*WE58.40-Z-1005-22A

4

Remove top charge air pipe at front (1)

AR09.41-P-1311H

5

Take off fan shroud (2)

 Place over fan

AR20.40-P-6800HA

6

Remove engine trim panel (14)

7

Remove top charge air pipe (13)

8

Unbolt electric cable (X4)



At front left of frame floor on outside

9

Remove front springs (4)

AR32.20-P-0200B

10

Unbolt front engine mounts (5) at front suspension supporting bracket (9)



*BA22.10-P-1001-01J

11

Fit on engine supporting shackle (3) and raise engine



*140589016100



*210589006100

12

Support front suspension bracket (9) with inspection pit or assembly lift

AR33.10-P-0100-03B



*210589006200

13

Unscrew clamping bolt for steering joint (7)



*BA46.10-P-1001-01B

14

Unbolt front suspension supporting bracket (9) and lower

AR33.10-P-0100B

15

Unplug connector of oil level sensor (S43)

16

Unbolt oil pan (10)

 Installation:

Pay attention to bracket for electric cable of oil level sensor and attachment of ground strap at transmission bell.

If automatic transmission fitted (code 420a, 425a), bracket for ATF pipes (12)

 Pay attention to different lengths and diameters of bolts 

Bolt diagram of oil pan

AR01.45-P-7500-06HA

 Align oil pan (10) to the rear contact surface on the transmission.

If the oil pan is not aligned to the transmission, this can result in noise and vibration problems.



*BA01.45-N-1001-01H

17

Remove oil pan (10) together with oil pan gasket (11)

 Take out oil pan to the front in direction of travel; rotate crankshaft slightly, if necessary, during this step.

If automatic transmission fitted, press ATF pipes (17) slightly to the side.

Clean contact surfaces of the oil pan.

Replace oil pan gasket (11).

 Installation: fix oil pan gasket (10) to crankcase with sealant if necessary.

If the oil pan is replaced, attach oil level sensor with self-tapping screws.

18

Install in the reverse order

 Danger!

Risk of accident as a result of vehicle starting off when engine running. Risk of injury as a result of bruises and burns if you insert your hands into engine when it is being started or when it is running.

Secure vehicle to prevent it starting off.

Wear closed and close-fitting work clothes.

Do not grasp hot or rotating parts.

AS00.00-Z-0005-01A

19

Run engine and inspect for leaks

20

Read fault memory, erase

Stored faults which may originate from removal or installation work or testing as a result of disconnecting cables or simulation, have to be processed and erased in the fault memories after completing work.

Diagnosis Manual Volume 1.1: Index 0: Connecting and using test equipment

Number

Designation

Engine
602.982

BA01.45-N-1001-01H

Bolt of oil pan to crankcase

M6

Nm

10

M8

Nm

25

M10

Nm

–

Number

Designation

Engine 602.982
in model 210

BA22.10-P-1001-01J

Bolt of front engine mount to body / front axle carrier

Nm

35

Number

Designation

Model 210

BA46.10-P-1001-01B

Bolt of steering joint

Nm

20

WE58.40-Z-1005-22A

Engine oil extractor