ar0110s2401b

Remove/install engine with transmission

Type ar · emne 01.10 · version 0108 · 2011-11-29

Gælder for: ENGINES 104.900 in MODEL 638

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 1 Motor › 01 Motor komplet, motorudluftning, topstykke, motorblok › 01.10 Motor komplet — Serie 638

EinPAS 15 Motor › 15.15 forbrændingsmotor komplet/motorblok/krumtapdrev › 15.15.15 forbrændingsmotor komplet — Serie 638

EinPAS 17 Drivstreng/aksel › 17.20 Gearkasse › 17.20.80 Gearkasse komplet — Serie 638

Gælder også for motorer/gearkasser: 104 900

AR01.10-S-2401B

Remove/install engine with transmission

18.11.11

ENGINES 104.900 in MODEL 638

Remove/install engine with transmission

S01.10-2537-09

1 Screw/bolt

2 Securing clamp

3 Refrigerant line

4 Capacitor

5 Refrigerant line

6 Fluid reservoir

12 Radiator

13 Nut

14 Power steering oil line

B61 Climate control refrigerant pressure sensor

7 Screw/bolt

8 Clip

9 Coolant hose

10 Coolant hose

11 Coolant hose

Remove/install engine with transmission

S01.10-2538-09

12 Radiator

15 Transmission oil cooler

16 Brake auxiliary oil hose

17 Power steering oil line

22 Rubber bushing

A80m44.1 Transmission cooler fan connector

18 Drive shaft

19 Screw/bolt

20 Rear engine mount

21 Nut

Remove/install engine with transmission

S01.10-2539-06

Positioning the engine hoists

23 Chain

24 Front axle/engine subframe

Remove/install

1

Remove engine with axle/engine subframe

AR01.10-S-2402B

2

Drain off steering fluid

AR46.30-S-9999A

3

Detach connector from climate control refrigerant pressure sensor (B61)

Only applies to code H06 (Air conditioning)

4

Remove screw/bolt (1) for the refrigerant line (3) mounting clamp (2)

Only applies to code H06 (Air conditioning)

*BA83.40-N-1002-01A

5

Unscrew refrigerant line (3) on condenser (4)

Only applies to code H06 (Air conditioning)

*BA83.30-N-1004-01A

6

Unscrew refrigerant line (5) on fluid reservoir (6)

Only applies to code H06 (Air conditioning)

*BA83.30-N-1003-01A

7

Unscrew screw/bolt (7).

Only applies to code H06 (Air conditioning)

8

Release clamp (8) and remove fluid reservoir (6)

Only applies to code H06 (Air conditioning)

9

Remove coolant hose (9, 10) on coolant thermostat

Wrench hexagon

10

Detach coolant hose (11) on radiator (12)

Wrench hexagon

11

Unscrew nut (13) for steering auxiliary oil line (14) mounting clamp on the axle/engine subframe (24)

12

Detach transmission cooler fan connector (A80m44.1) on cooler (12)

13

Remove transmission cooler (15) on cooler (12)

Actuate retainer on cooler (12).

14

Remove radiator (12) with condenser (4)

Do not damage radiator (12) and condenser.

15

Bind up transmission cooler (15) on engine

16

Bind up fluid reservoir (6) on engine

Only applies to code H06 (Air conditioning)

17

Remove steering auxiliary oil hose (16)

Wrench hexagon

18

Remove steering auxiliary oil line (17)

*BA46.30-N-1013-01A

19

Unscrew screw/bolts on drive shaft (18), on the left and right

Tie up drive shafts (18).

*BA33.30-N-1001-07B

*BA33.30-N-1002-07B

20

Remove screw/bolt (19) for rear engine mount (20) on automatic transmission

*BA22.10-N-1003-01G

21

Slacken nut (21) on rubber mount (22)

*BA22.10-N-1004-01G

22

Remove engine with engine hoist from the axle/engine subframe (24)

Observe positioning of the engine hoist in order to avoid damage to engine components.

Load regulator
gotis://H_00.12_04.0

23

Install in the reverse order

Engine mounts, engine supports

Number

Designation

Engine 104.900

BA22.10-N-1003-01G

Screw/bolt, rear engine holder to automatic transmission

Nm

106

BA22.10-N-1004-01G

Screw/bolt, rear engine holder to axle/engine subframe

Nm

106

Input shaft

Number

Designation

Model 638 with engine 104.900

BA33.30-N-1001-07B

Screw/bolt, left drive shaft to output flange

Nm

62

BA33.30-N-1002-07B

Screw/bolt, right drive shaft to center drive shaft

Nm

62

Power steering pump

Number

Designation

Model
638 with steering 763.000

BA46.30-N-1013-01A

Union nut, high-pressure hose to power steering oil line

Nm

37

Air conditioning

Number

Designation

Model
638

BA83.30-N-1003-01A

High pressure lines to fluid reservoir

Nm

17

BA83.30-N-1004-01A

High pressure line from AC compressor/condenser

Nm

35

Automatic air conditioning

Number

Designation

Model 638

BA83.40-N-1002-01A

Screw/bolt, coolant lines to condenser

Nm

7

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