Replace brake fluid

AP42.00-P-4280BP

Replace brake fluid

16.9.09

16.9.09

Value modified: Bleed screw to brake caliper

Model 203

Model 209 209.377 except with code P98

*BA42.10-P-1004-10C

Value modified: Bleed screw to brake caliper

Model 203

Model 209 except 209.377/477, except model 209.376/476 as of 24.4.04

Model 209.376/476 as of 24.4.04, model 209.477, model 209.377 without code P98 (4-piston fixed brake caliper)

*BA42.10-P-1002-12C

 

Remove/install and replace

 Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

 Danger!

Risk of poisoning caused by swallowing brake fluid. Risk of injury caused by brake fluid coming into contact with skin and eyes.

Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.

AS42.50-Z-0001-01A

 Danger!

Risk of injury to skin and eyes caused by handling hot or glowing objects.

Wear safety gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A



Brake fluid notes

AH42.50-P-0001-01A



Clean

1

Clean cap (11) and expansion reservoir (10)

2

Unscrew cap (11).



Notes on repairs to brake system

AH42.00-P-0003-01A

3

Extract brake fluid from the reservoir (10)

 Installation: Correct the fluid level in the expansion reservoir (10).

AP42.10-P-4210Z



*BF42.10-P-1001-01A

4

Fill with new brake fluid up to the "MAX" mark in the expansion reservoir (10)

5

Connect brake fluid change unit to expansion reservoir (10) and switch on

 Pay attention to manufacturer's operating instructions.

6

Remove the front wheels

Vehicles with 6-piston brake calipers at front axle

AP40.10-P-4050Z

7

Allow brake fluid to flow out of the bleed screws

 New brake fluid must escape without any bubbles via the bleed hose:





Bleed the system.

AR42.10-P-0010-02P

 Bleed screw on rear axle brake caliper

*BA42.10-P-1002-12C

 Bleed screw on front axle brake caliper

*BA42.10-P-1004-10C

8

Install in the reverse order

Number

Designation

Model
203

BA42.10-P-1002-12C

Bleed screw to brake caliper

Nm

14

Number

Designation

Model
209
except
209.377/477,
except
model
209.376/476
as of 24.4.04

Model
209.376/476
as of 24.4.04,
model
209.477,
model
209.377
without code P98 (4-piston fixed brake caliper)

Model
209.377
with code P98

BA42.10-P-1002-12C

Bleed screw to brake caliper

Nm

14

14

17

Number

Designation

Model
203

Model
209
209.377
except with code P98

Model 209.377 with code P98

BA42.10-P-1004-10C

Bleed screw to brake caliper

Nm

14

14

17

Number

Designation

Model
203

Model
209

BF42.10-P-1001-01A

Brake fluid

Filling capacity

Liters

0.45 to 0.6

0.45 to 0.6

Specifications for Operating Fluids

Sheet

BB00.40-P-0330-01A

BB00.40-P-0330-01A

Sheet

BB00.40-P-0331-00A

BB00.40-P-0331-00A