ap0020b000010c

Maintenance intervals/maintenance notes

Type ap · emne 00.20 · version 0405 · 2019-06-19

Gælder for: Model 979 with engine 612.983, 904.943/970

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Placering

Funktionsgruppe 0 Samlet › 00 Samlet køretøj › 00.20 Service, servicesystemer (FSS, ASSYST) — Serie 904 (modeller 943, 970) · Serie 979

EinPAS 10 Service › 10.30 Serviceeftersyn › 10.30.30 Serviceeftersyn — Serie 904 (modeller 943, 970) · Serie 979

Gælder også for motorer/gearkasser: 612 983

AP00.20-B-0000-10C

Maintenance intervals/maintenance notes

Frames 979.013/ 016/ 046/ 048

Model

979 with engine 612.983, 904.943/970

Maintenance intervals/maintenance notes

M - Maintenance Services (revisions)

Z1 - Additional service only in 1st M maintenance service

Z2 - Additional services every 2 M maintenance service

Z4 - Additional services every 4 M maintenance service

J1 - Maintenance services every year

J2 - Maintenance services every 2 years

J3 - Maintenance services every 3 years

B00.20-0089-11

Before performing maintenance work, read through the technical sheet, such as Operation manual and workshop information. Always have the maintenance work performed within the intended intervals. Otherwise, it may cause malfunctions or faults on the safety systems. Thus, it may cause an accident and cause injury to yourself or to others.

Vehicle's Maintenance Categories

The scope and frequency of maintenance works are established, first, by the different conditions of vehicle usage.

The variable maintenance system at Mercedes-Benz complies with this requirements, enabling the choice of maintenance groups with different maintenance intervals.

Maintenance intervals depend on the use of the vehicle.

For that reason, asses the conditions to which your vehicle will be predominantly submitted to in a critical way. Then, consciously choose, together with your Mercedes-Benz Dealer, the required maintenance category.

Heavy duty

- Use of the vehicle under extreme conditions, operating in the maximum effort or load limits.

Examples:

- Vehicles that drive predominantly in large cities and roads with intense traffic.

- Traffic with frequent “stop and go”.

- Vehicles used in regular services of urban delivery.

Vehicles for special services (concrete mixers, dump trucks, dump compactors, vehicle with total traction). For these vehicles, the maintenance per hour of service or fuel consumption is recommended.

- Constant travels in unpaved roads or in poor condition.

- Traffic in extremely short distances with high percentage of engine operation in idle speed or excessive actuation of the engine start.

- Use in construction work sites without road traffic, in extremely difficult terrains or with heavy load.

Mixed Service

- Regional traffic with few highways.

Road Service

- Vehicles that predominantly drive on highways or paved roads in good conditions, with average speed high and few intermediate stops.

If, due to the vehicle sale or due to the changes in the operation conditions, the maintenance category has to be changed, this change must be made with the participation of a Mercedes-Benz Dealer and communicated to Mercedes-Benz do Brasil Ltda.

OIL CHANGE INTERVALS

Change intervals for the engine oil and oil filter (engines Euro 2)

Engine

Used lubricant

Fuel sulfur level

Heavy duty

Mixed duty

Road service

OM 904 LA (euro 2)

Class MB 228.3 or MB 228.5

up to 0.3%

every 20,000

once every 30,000

every 45,000

from 0.3% to 0.8%

every 10,000

every 15,000

every 22,500

above 0.8%

every 10,000

every 10,000

every 10,000

Class MB 228.1

up to 1%

every 10,000

every 15,000

every 20,000

OIL CHANGE INTERVALS

Engine oil and oil filter change intervals (Euro 3 engines)

Engine

Used lubricant

Fuel sulfur level

Heavy duty

Mixed duty

Road service

OM 612 LA (Euro 3)

Class MB 228.3; 228.5; 229.3 or 229.5

up to 0.3%

every 15,000

once every 30,000

once every 30,000

from 0.3% to 0.8%

every 7,500

every 15,000

every 15,000

above 0.8%

every 7,500

every 7,500

every 7,500

OM 904 LA (Euro 3)

Class MB 228.3 or MB 228.5

up to 0.3%

every 20,000

once every 30,000

every 45,000

from 0.3% to 0.8%

every 10,000

every 15,000

every 22,500

above 0.8%

every 10,000

every 10,000

every 10,000

Fill the Euro 3 engines only with MB 228.3 class oils or higher. Only use oils for engine approved and recommended by Mercedes-Benz. These products are related in the Lubricants Booklet supplied together wit the vehicle on-board literature.

OIL CHANGE INTERVALS

Change intervals for the gearbox oil

Gearbox

Recommended lubricant

Heavy duty

Mixed duty

Road service

MB G33

Transmission oils as per class MB 235.10

1st change

at 15,000 km

at 30,000 km

at 60,000 km

Others

every 15,000 km

every 30,000 km

at 60,000 km

Eaton
FSO- 4405A FSO- 4505A

Mono-viscous oils according to API CD or higher, viscosity SAE 40 or SAE 50, following Eaton specification

1st change

at 20,000 km

once every 30,000

at 45,000 km

Others

every 45,000 km

every 60,000 km

every 90,000 km

Eaton
EA 6206

Oils for transmissions according to API GL3/GL4, API , viscosity SAE 80W-90, specification EATON #3342591 or oils for transmissions according to class MB 235.1 hydraulic unit: TUTELA CS SPEED Code 1508

1st change

at 20,000 km

once every 30,000

at 45,000 km

Others

at 45,000 km

every 60,000 km

every 90,000 km

ZF S5-580 TO

Oils for transmissions, API CD or higher, viscosity SAE 40 or SAE 50, according to ZF specification, class of lubricants 02H

1st change

at 15,000 km

at 15,000 km

at 30,000 km

Others

every 22,500 km

every 60,000 km

every 70,000 km

Only use gearbox oils approved and recommended by Eaton. These products are related in the Lubricants Booklet, specified according to the aggregate type.

The gearbox oil change EATON EA 6206 only concerns to the box, not to the hydraulic unit.

OIL CHANGE INTERVALS

Change intervals for the rear axle oil

Rear axle

Recommended lubricant

Heavy duty

Mixed duty

Road service

HL1 (743.480)
HL2 (743.452)

Transmission oils as per API GL5, viscosity SAE 85W /90 or SAE 90, class *MB 235.20

every

20,000 Km

30,000 Km

45,000 Km

HL2 (743.453; 743.454)

Transmission oils as per API GL5, viscosity SAE 85W /90 or SAE 90, class *MB 235.20

1st change

at 15,000 km

at 15,000 km

at 30,000 km

other changes

every 45,000 km

every 60,000 km

every 70,000 km

Note: The 1st rear axle oil change should be executed at 1st vehicle M maintenance service.

* For vehicles marketed outside of Brazil, the recommended lubricants should be consulted on the website http://bevo.mercedes-benz.com (Sheet 231.2)

MAINTENANCE INTERVALS

SERVICES

Operations under severe conditions

Operations under mixed conditions

Operations under road conditions

Maintenance services

M

every 20,000 km

every 30,000 km

every 45,000 km

Additional services every 2 M maintenance service

Z2

every 40,000 km

every 60,000 km

every 90,000 km

Additional service every 4 maintenance service M

Z4

every 80,000 km

every 120,000 km

every 180,000 km

Change the grease from the front axle wheel hubs

Z2

every 40,000 km

every 90,000 km

every 135,000 km

Additional maintenance

J1

every year

Additional maintenance

J2

at each 2 years

Additional maintenance

J3

every 3 years

To prevent an additional vehicle stop in the workshop, program the annual service together with the preventive maintenance service.

INTERVAL REVISION SCHEDULE - Accelo 715; Accelo 915; Accelo 915

Maintenance works

Heavy duty
(km)

Mixed duty
(km)

Road service
(km)

1. Maintenance (M + Z1)

20,000

30,000

45,000

2. Maintenance (M + Z2)

40,000

60,000

90,000

3rd Maintenance service (M)

60,000

90,000

135,000

4. Maintenance (M + Z2+ Z4)

80,000

120,000

180,000

5th Maintenance service (M)

100,000

150,000

225,000

6. Maintenance (M + Z2)

120,000

180,000

270,000

7. Maintenance (M)

140,000

210,000

315,000

8. Maintenance (M + Z2 + Z4)

160,000

240,000

360,000

9. Maintenance (M)

180,000

270,000

405,000

10. Maintenance (M + Z2)

200,000

300,000

450,000

11. Maintenance (M)

220.000

330,000

495,000

12. Maintenance (M + Z2 + Z4)

240,000

360,000

540,000

13. Maintenance (M)

260.000

390,000

585,000

14. Maintenance (M + Z2)

280,000

420,000

630,000

15. Maintenance (M)

300,000

450,000

675,000

16. Maintenance (M +Z2 + Z4)

320,000

480,000

720,000

17. Maintenance (M)

340,000

510,000

765,000

18. Maintenance (M + Z2)

360,000

540,000

810,000

19. Maintenance (M)

380,000

570,000

855,000

20. Maintenance (M +Z2 + Z4)

400,000

600,000

900,000

21. Maintenance (M)

420,000

630,000

945,000

22. Maintenance (M + Z2)

440,000

660,000

990,000

23. Maintenance (M)

460,000

690,000

1,035,000

24. Maintenance (M +Z2 + Z4)

480,000

720,000

1,080,000