000 589 13 99 00
Wiring harness repair kit, basic
New passenger vehicle wiring harness repair kit
220 589 04 99 00
D07.00-1103-06
Routing diagram
1 Fuse
3 Fuel preheating system wiring harness connector/fuel preheating control unit
4 Fuel preheating control unit
5 Fuel preheating system wiring harness connector/main fuel filter
6 Main fuel filter
16 Connector H1 for fuse/relay box (SRB)
17 Electrical connection for fuel preheating wiring harness/ fuse/relay box (SRB)
K40/9 Fuse/relay box (SRB)
W9/7 Left front ground point 2
X4/47 Tml. 30 battery
D07.00-1104-06
Connection scheme
1 Fuse
3 Fuel preheating system wiring harness connector/fuel preheating control unit
4 Fuel preheating control unit
5 Fuel preheating system wiring harness connector/main fuel filter
6 Main fuel filter
16 Connector H1 for fuse/relay box (SRB)
17 Electrical connection for fuel preheating wiring harness/ fuse/relay box (SRB)
K40/9 Fuse/relay box (SRB)
W9/7 Left front ground point 2
X4/47 Tml. 30 battery
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1 Route fuel preheating electrical wiring harness (7) in engine compartment.
2 Route fuel preheating electrical wiring harness (7) out of the engine compartment through the grommet (8) into the vehicle interior.
Use a pulling through aid if necessary.
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3 Route fuel preheating electrical wiring harness (7) along the broken line.
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4 Route fuel preheating electrical wiring harness (7) along the broken line.
5 Hook locking clip (1) for the fuel preheating electrical wiring harness (7) in the bracket (20).
If bracket 20 is not installed, install bracket (A906 545 09 40 left-hand drive vehicle, A906 545 12 40 right-hand drive vehicle) from delivery contents "Parts kit for electrical fuel preheating system").
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6 Route fuel preheating electrical wiring harness (7) along the broken line.
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Shown with code (KL5) Fuel filter with water separator
7 Attach fuel preheating system wiring harness connector/main fuel filter (5) to main fuel filter (6).
8 Fix closing grommet on the fuel preheating electrical wiring harness (7) in place using a cable tie.
The closing grommet closes off the lines to the water separator connection.
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9 Remove cable tie (9).
10 Screw down fuel preheating control unit (4) with bracket (10), bolt (11) and nut.
11 Fix electrical line (13) with a cable tie (12) to bracket (10).
12 Attach fuel preheating system wiring harness connector/fuel preheating control unit (3) to fuel preheating control unit (4).
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13 Tighten down ground line (14) for fuel preheating electrical wiring harness (7) on ground point at the front left 2 (W9/7).
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14 Unhitch line (21) from slot 18 (18) for connector H1 for the fuse/relay box (SRB) (16).
15 Connect line (21) in the connector for the fuel preheating wiring harness electrical connection/fuse/relay box (SRB) (17) .
16 Connect line (19) for the fuel preheating electrical wiring harness (7) in slot 18 (18) of the connector H1 for the fuse/relay box (SRB) (16).
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17 Attach positive line of the fuel preheating electrical wiring harness (7) to battery circuit 30 (X4/47) of the battery (G1).
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18 Fix fuel preheating electrical wiring harness (7) in place using cable ties (arrows).
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19 Fix fuel preheating electrical wiring harness (7) in place using a suitable felt band (arrows).
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20 Fix fuel preheating electrical wiring harness (7) in place using cable ties (arrows).