ad2540w600026a

WSK test of electrical system retarder stage switch

Type ad · emne 25.40 · version 0101 · 2003-06-10

Gælder for: ENGINE 441.9, 445.9, 446.9 in MODEL 625.1 with CODE (G02) Torque converter clutch (TCC) ENGINE 446.9 in MODEL 625.2 with CODE (G02) Torque converter clutch (TCC) ENGINE 402.9, 440.9, 445.9, 446.9 in MODEL 655 with CODE (G02) Torque converter clutch (TCC) ENGINE 440.9, 441.9, 442.9, 445.9, 446.9 in MODEL 656 with CODE (G02) Torque converter clutch (TCC) ENGINE 442.9, 446.9 in MODEL 657 with CODE (G02) Torque converter clutch (TCC) ENGINE 440.9, 442.9, 446.9 in MODEL 658 with CODE (G02) Torque conver

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Placering

Funktionsgruppe 2 Chassis › 25 Kobling › 25.40 Momentomformer-skiftekobling (WSK) — Serie 440 (modeller 9**) · Serie 441 (modeller 9**) · Serie 442 (modeller 9**) · Serie 625 (modeller 1**, 2**) · Serie 655 · Serie 656 · Serie 657 · Serie 658 · Serie 659

EinPAS 21 bremser/vakuumsystem/trykluftsystem › 21.21 Retarder › 21.21.1 Grundinformation — Serie 440 (modeller 9**) · Serie 441 (modeller 9**) · Serie 442 (modeller 9**) · Serie 625 (modeller 1**, 2**) · Serie 655 · Serie 656 · Serie 657 · Serie 658 · Serie 659

Gælder også for motorer/gearkasser: 401 9**, 402 9**, 445 9**, 446 9**

AD25.40-W-6000-26A

WSK test of electrical system retarder stage switch

Scope of test

Measuring instrument/Test connection

Operation/Requirement

Specified value

Possible cause/Remedy

1.0

Retarder stage switch –//–, +

HHT actual value

Ignition:ON

Retarder stage switch (S4):Stage 0

Read out HHT actual value 07

AD25.40-W-3001A

If brake stage 1, 2, 3 or 4 is"ON" (shown against a black background):

1.1

If brake stage 1, 2, 3 and 4 is"OFF" (not shown against a black background):

1.3

1.1

Retarder stage switch –//–, +

TCC control module and retarder control module (Z44)

Cables

HHT actual value

Ignition:OFF

Disconnect plug from retarder stage switch (S4).

Ignition:ON

Read out HHT actual value 07

AD25.40-W-3001A

If brake stage 1, 2, 3 and 4 is"OFF" (not shown against a black background):

Replace S4 on an experimental basis

If brake stage 1, 2, 3 and 4 is "ON" (shown against a black background):

Check appropriate brake stage

1.2

1.2

Retarder stage switch –//–, +

TCC control module and retarder control module (Z44)

Cables

Brake stage 1

Brake stage 2

Brake stage 3

Brake stage 4

20

(or 25)

20

(or 25)

20

(or 25)

20

(or 25)

S4

S4

S4

S4

10

22

9

8

Ignition:OFF

Connect Y-cable and socket box without control module to wiring harness.

Ignition:ON

Value < 1 V:

Replace Z44 on an experimental basis

Value > 20 V:

Cables (cable short-circuit or short-circuit to UB+).

1.3

Retarder stage switch –//–, +

HHT actual value

Ignition:ON

Read out HHT actual value

AD25.40-W-3001A

Switch retarder stage switch (S4) through to stage 4

If brake stage 1, 2, 3 and 4 is"ON" (shown against a black background):

Check stage switch and connectors (loose contact)

Replace TCC control module and retarder control module (Z44) on an experimental basis if the fault code appears again or cannot be erased.

If brake stage 1, 2, 3 and 4 is"OFF" (shown against a black background):

Check appropriate brake stage

1.4

1.4

Retarder stage switch –//–, +

Retarder stage switch (S4)

Cable

Brake stage 1

Brake stage 2

Brake stage 3

6/6

6/6

6/6

S4

S4

S4

6/4

6/3

6/2

Ignition: OFF

Disconnect plug on S4

Carry out measurement at socket housing of S4 (use suitable test cable from electrical connection set)

Switch S4 to the defective stage

Value > 30 kΩ:

Replace S4 on an experimental basis.

Value < 5 Ω:

Connector open-circuited

Cable to stage switch open-circuited.

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