Convert digital tachograph (DTCO) of 1st generation to 2nd generation · sm5461d0005h · Mercedes-Benz WIS

SM54.61-D-0005H

Convert digital tachograph (DTCO) of 1st generation to 2nd generation

17.03.2020

Model	906
	with code G40 (Automatic transmission)
	with code JD1 (Digital tachograph)
	with code ZG1 (Engageable all-wheel drive)
Model	906
	with code G40 (Automatic transmission)
	with code JD1 (Digital tachograph)
	with code ZG3 (Engageable all-wheel drive with gear reduction)
Model	906
	with code G40 (Automatic transmission)
	with code JD2 (Tachograph digital EC with rpm + aux-recorder)
	with code ZG1 (Engageable all-wheel drive)
Model	906
	with code G40 (Automatic transmission)
	with code JD2 (Tachograph digital EC with rpm + aux-recorder)
	with code ZG3 (Engageable all-wheel drive with gear reduction)
Model	906
	with code G40 (Automatic transmission)
	with code JV6 (Tachograph pre-installation kit)
	with code ZG1 (Engageable all-wheel drive)
Model	906
	with code G40 (Automatic transmission)
	with code JV6 (Tachograph pre-installation kit)
	with code ZG3 (Engageable all-wheel drive with gear reduction)
Model	906
	with code JD1 (Digital tachograph)
	except code G40 (Automatic transmission)
Model	906
	with code JD2 (Tachograph digital EC with rpm + aux-recorder)
	except code G40 (Automatic transmission)
Model	906
	with code JV6 (Tachograph pre-installation kit)
	except code G40 (Automatic transmission)

Operation no. of the operation texts or standard texts and flat rates
Category	Op. no.	Operation text	Time	Acc. no.	Code
L	00 7494	Perform tachograph inspection on vehicle on veh. with digital recording device	---	---	---
L	54 5373	Convert digital tachographs (DTCO) of 1st generation to 2nd generation	---	---	---
L	54 5370	Extra work for converting 1st generation digital tachographs (DTCO) to 2nd generation on veh. with digital tachographs in instrument panel	---	---	---
L	54 5382	Replace buffer battery for digital tachograph (after check)	---	---	---
L	94 5013	Remove/install noise encapsulation at rear section of underside of engine	---	---	---

Convert digital tachograph (DTCO) of 1st generation to 2nd generation

7	2nd generation digital tachograph (DTCO)
8	Lead seal
9	Battery compartment
10	Date of manufacture

D54.61-A019-04

D54.61-A021-09

1	1st generation DTCO		3	Stowage compartment
2	Cover

4	Equipment installation frame
5	Frame

D54.61-A022-06

 Danger	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
Topical note	Notes on carrying out repair work in the vehicle interior		AH68.00-N-0001-01S
Topical note	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
	Check
1	Check delivery condition of 2nd generation DTCO (7).	 Information regarding manufacturer, device type and serial number on the type plate must correspond to the information on the delivery note.
		 The lead seal of the 2nd generation DTCO (7), as well as the lead seal (8) of the battery compartment (9), must be intact.
		If the lead seal of the 2nd generation DTCO (7) or the lead seal (8) of the battery compartment (9) is damaged:
		
		Order a new 2nd generation DTCO (7).
		Send back damaged 2nd generation DTCO (7).
2	Check buffer battery of 2nd generation DTCO (7).	 When replacing the buffer battery, the power supply from the vehicle must be guaranteed. Otherwise, it is not possible to commission the 2nd generation DTCO (7).
		 Do not yet install 2nd generation DTCO (7).
		 The manufacturing date (10) of the buffer battery is determined using information on the type plate of the 2nd generation DTCO (7). The manufacturing date (10) is coded as follows: "A to M" for the month of manufacture "January to December" and "YY" for the year of manufacture, for example "B18" for manufacturing date "February 2018". The manufacturing date (10) of the 2nd generation DTCO (7) must not be older than 12 months.
		If the manufacturing date (10) is older than 12 months:
		
		Replace buffer battery.
		Remove/install backup battery for digital tachograph Model 906 with code JD1 (Tachograph with digital technology) model 906 with code JD2 (EU digital tachograph with engine speed+additional recorder)	AR54.61-S-0009E
		 During removal of the buffer battery, the lead seal (8) at the battery compartment (9) is irreparably damaged and must be replaced.
	Remove
3.1	Remove 1st generation DTCO (1).	Model 906 with code JD2 (EU digital tachograph with engine speed+additional recorder)
			AR54.61-D-0008A
		 Model 906 with code FF8 (1 device installation frame at front under roof lining) with code JD2 (EU digital tachograph with engine speed+additional recorder) See Fig. A.
		 Model 906 with code JD2 (EU digital tachograph with rotational speed+additional recorder) except code FF8 (1 device installation frame at front under headliner) See Fig. B.
		 The 1st generation DTCO (1) is no longer required and must be handed over to the customer or disposed of properly following consultation with the customer.
3.2	Remove cover (2).	Model 906 with code FF8 (1 device installation frame at front under roof lining) with code JV6 (Tachograph pre-installation)
		 See fig. C.
		 Cover (2) is no longer required and must be handed over to the customer or disposed of properly following consultation with the customer.
3.3	Remove stowage compartment (3).	Model 906 with code JV6 (Tachograph pre-installation) except code FF8 (1 device installation frame at front under roof lining)
		 See fig. D.
		 Stowage compartment (3) is no longer required and must be handed over to the customer or disposed of properly following consultation with the customer.
4	Remove front overhead control panel.
			AR82.20-D-1100A
5	Remove front passenger side A-pillar trim.	If 2nd generation DTCO (7) is installed in the instrument panel.
			AR68.30-D-4050M
	Install
6	Install device installation frame (4).	 Model 906 with code FF8 (1 device installation frame at front under roof lining) with code JV6 (Tachograph pre-installation) See fig. E.
		 Model 906 with code JV6 (Tachograph pre-installation) except code FF8 (1 device installation frame at front under roof lining) See fig. F.
		 To do so, insert device installation frame (4) into frame (5) and bend over shackles (arrows) until device installation frame (4) can no longer be moved.
7	Retrofit antenna for 2nd generation DTCO (7).		SM54.61-D-0011-01H
		Cleaner	*BR00.45-Z-1025-04A
8	Subsequently connect and install 2nd generation DTCO (7).		SM54.61-D-0005-02H
9	Install front passenger side A-pillar trim.	If 2nd generation DTCO (7) was installed in the instrument panel.
			AR68.30-D-4050M
10	Install front overhead control panel.
			AR82.20-D-1100A
	Remove
11	Raise vehicle.
			AR00.60-D-1000H
12	Remove underbody paneling.	If installed.
	Install
13	Modify rpm sensor for 2nd generation DTCO (7).		SM54.61-D-0005-03H
		Long-life grease	*BR00.45-Z-1001-06A
14	Install lead seal for 2nd generation DTCO (7) rpm sensor.		SM54.61-D-0005-04H
15	Install underbody paneling.	If installed.
16	Lower vehicle.
17	Enter special equipment into on-line vehicle data card.	 Designation of affected special equipment: Code JD6 (EU intelligent tachograph).
		 Remove existing code JV6 (Tachograph pre-installation) or code JD2 (EU digital tachograph with rotational speed+additional recorder).
		 Attach note "Digital tachographs converted as per SM54.61-D-0005H" under field organization texts to DG 54.
18	Carry out SCN coding on electronic ignition lock control unit (EZS).	Model 906 with code JV6 (Tachograph pre-installation)
			AR54.21-D-0015X
		 Under the "Control unit adaptations" menu item follow the instructions for "SCN coding".
		 Do not yet remove vehicle diagnosis system.
19	Carry out SCN coding on instrument cluster (IC) control unit.	Model 906 with code JV6 (Tachograph pre-installation)
			AR54.21-D-0015X
		 Under the "Control unit adaptations" menu item follow the instructions for "SCN coding".
20	Enter new serial number of 2nd generation DTCO (7) into Vehicle Documentation (VeDoc).
21	Tachograph inspection to be carried out by authorized personnel.	 When doing so, observe operator's manual included with 2nd generation DTCO (7).
		 Observe national legal requirements for tachograph testing. In the Federal Republic of Germany, perform the tachograph inspection as per paragraph 57b of the German Regulations Authorizing the Use of Vehicles for Road Traffic (StVZO).
22	Attach new sealing plate with current printout.	 Contact surfaces must be fully free from dust and grease. Otherwise, a sufficient degree of adhesion cannot be assured.
		 Make absolutely sure that the installation position is correct when sticking it on. After sticking on the sealing plate, it is no longer possible to move it.
		 Remove old sealing plate.
		 Attach sealing plate in clearly visible area on driver's side seat base.
		Cleaner	*BR00.45-Z-1025-04A
23	Place operator's manual of 2nd generation DTCO (7) in vehicle.

Repair materials

Number	Designation	Order number
BR00.45-Z-1001-06A	Long-life grease	A 000 989 63 51 11
BR00.45-Z-1025-04A	Cleaner	A 005 989 19 71

Parts ordering note

Part no.	Designation	Quantity
A 907 542 05 00	Parts kit for 2nd generation digital tachograph (DTCO) (tachograph in roof lining)	1
A 907 540 15 87	Antenna line for 2nd generation digital tachograph (DTCO) (tachograph in instrument panel)	1
A 002 990 49 03	Screw (rpm sensor)	1
A 000 542 70 11	Rpm sensor (manual transmission (rear and all-wheel drive) or automatic transmission (all-wheel drive))	n. B
A 000 542 69 11	Rpm sensor (automatic transmission (without all-wheel drive))	n. B
A 002 997 68 90	Cable tie	n. B
A 000 542 05 90	Battery compartment lead seal, 2nd generation digital tachograph (DTCO)	n. B
A 004 584 07 82	German Owner's Manual	n. B.
A 004 584 08 82	English Owner's Manual	n. B.
A 004 584 09 82	French Owner's Manual	n. B.
A 004 584 10 82	Italian Owner's Manual	n. B.
A 004 584 11 82	Spanish Owner's Manual	n. B.
A 004 584 12 82	Dutch Owner's Manual	n. B.
A 004 584 13 82	Portuguese Owner's Manual	n. B.
A 004 584 14 82	Danish Owner's Manual	n. B.
A 004 584 15 82	Swedish Owner's Manual	n. B.
A 004 584 16 82	Finnish Owner's Manual	n. B.
A 004 584 17 82	Norwegian Owner's Manual	n. B.
A 004 584 18 82	Greek Owner's Manual	n. B.
A 004 584 19 82	Czech Owner's Manual	n. B.
A 004 584 20 82	Polish Owner's Manual	n. B.
A 004 584 21 82	Hungarian Owner's Manual	n. B.
A 004 584 22 82	Slovakian Owner's Manual	n. B.
A 004 584 23 82	Slovenian Owner's Manual	n. B.
A 004 584 24 82	Lithuanian Owner's Manual	n. B.
A 004 584 25 82	Latvian Owner's Manual	n. B.
A 004 584 26 82	Estonian Owner's Manual	n. B.
A 004 584 27 82	Romanian Owner's Manual	n. B.
A 004 584 28 82	Bulgarian Owner's Manual	n. B.
A 004 584 29 82	Croatian Owner's Manual	n. B.
A 004 584 31 82	Serbian Owner's Manual	n. B.
A 004 584 32 82	Russian Owner's Manual	n. B.
A 004 584 33 82	Turkish Owner's Manual	n. B.

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