Operation no. of the operation texts or standard texts and flat rates | |||||
Category | Op. no. | Operation text | Time | Acc. no. | Code |
P | 02-2083 | Check steering column, acc. no.: .... ......, code: .... ............... | |||
P | 02-2085 | Rework electrically adjustable steering column (after check), Acc. no.: .........., code: .......... | |||
P46.10-3637-01
Valeo steering column switch modules without modification |
3 | Support straps |
P46.10-3638-11
Valeo steering column switch modules with modification |
4 | Protective ring |
5 | Square openings |
P46.10-3639-11
Kostal steering column switch modules |
P46.10-3640-11
6 | Cover |
7 | Assembly wedge |
P46.10-3641-11
P46.10-3642-08
4 | Protective ring |
8 | Jumper |
9 | Contacts |
P46.10-3643-10
8 | Jumper |
P46.10-3644-10
10 | Jumper |
P46.10-3656-05
| Check | ||
1 | Check, whether the vehicle is affected by the measure. |
| |
Model 205 as of 158753 up to 293791 | |||
Model 205 as of 293792 up to 416341 | |||
Model 205 as of 416342 up to 522088 | |||
Model 205 as of 522091 up to 599329 | |||
Model 253 as of 000005 up to 132575 | |||
Model 253 as of 132577 up to 256922 | |||
Model 253 as of 256923 up to 295613 | |||
2 | Move steering wheel all the way to the driver and downwards. | Before starting work, check that a No Supplemental Restraint System (SRS) fault message is not shown in the instrument cluster! | |
If, before starting any work, an SRS fault message is present, it must be rectified first. Fault rectification may not be settled through the recall! | |||
3 | Disconnect ground line of on-board electrical system battery. | ||
| Model 205 | ||
4 | Remove steering wheel. | ||
| |||
It is absolutely necessary to ensure that the wheel and tire assemblies are in the straight-ahead position before removal! | |||
After removal of the steering wheel, the wheel and tire assemblies must remain in the straight-ahead position until the work has been completed and must not be turned! | |||
After this repair, the screw for the steering wheel is to be marked with a color dot and reused. The thread is not cleaned and the residue of the micro encapsulation remains on the screw and the thread of the steering column. | |||
The serrations (arrow A) on the steering wheel must align with the marking (arrow B) on the steering shaft. Check position exactly before removal and use same position again for installation! | |||
5 | Check version of installed steering column switch module. | The following steering column switch modules can be installed: | |
Valeo steering column switch modules without modification can be recognized by the white support straps (3) and missing protective ring (4). | |||
Valeo steering column switch modules with modification can be recognized by the white support straps (3) and the protective ring (4) that has already been cast-on. | |||
Kostal steering column switch modules do not have white support straps (3). | |||
The findings report from the scope of testing must be recorded in written form on the workshop order and then stored in a tamperproof manner. | |||
A Kostal steering column switch module is installed. | |||
| |||
End the measure. | |||
A Valeo steering column switch module is installed. | |||
| |||
Continue with operation step 6. | |||
| Remove | ||
6 | Remove cover (6) from installed steering column switch module. | Release cover (6) using assembly wedge (7) in 11 o'clock position (see picture). | |
Do not prop up assembly wedge (7) on the electrical connections! | |||
This operation step is not applicable to Valeo steering column switch modules with modification! | |||
Mounting wedge | |||
| Install | ||
7 | Retrofit protective ring (4) onto installed Valeo steering column switch module. | Valeo steering column switch modules without modification | |
The protective ring (4) rests loosely and is held in place with the assembly of the cover (6). | |||
Note reference edges (arrow C) on steering column switch module relative to protective ring (4) during assembly. | |||
8 | Install cover (6) at steering column switch module. | ||
| Remove | ||
9 | Remove steering column switch module from steering column. | ||
| Model 205, 253 | ||
Lift steering column switch module to one side with cables connected. | |||
| Install | ||
10 | Slide jumper (8) onto steering column up to end stop. | Note direction of installation: The three contacts (9) of the jumper (8) must face in direction of travel (arrow). | |
Insert contacts (9) into bearing outer race of steering column (see pictures a, b). If necessary, bend the contacts (9) slightly inwards. | |||
11 | Slide jumper (10) onto cylindrical elevation (E) of the electrically adjustable steering column. | The steering column must be moved all the way down and all the way to the driver! | |
The spring coils of the jumper (10) must be in direction of travel behind the cylindrical elevation. | |||
The end (D) of the jumper (10) must fit in the opening above the cylindrical elevation on the inside area. | |||
12 | Install steering column switch module. | ||
| Model 205, 253 | ||
13 | Install steering wheel. | ||
| Model 205 | ||
After this repair, the screw for the steering wheel is to be marked with a color dot and reused. The thread is not cleaned and the residue of the micro encapsulation remains on the screw and the thread of the steering column. | |||
The serrations (1) on the steering wheel must align with the marking (2) on the steering shaft. | |||
14 | Connect ground line of on-board electrical system battery. | ||
| Model 205 | ||
| Check | ||
15 | Turn transmitter key in electronic ignition lock to position 1 and check whether the airbag indicator lamp goes off permanently after a few seconds. | This means that the Supplemental Restraint System (SRS) check after replacing the airbag is fully assured! | |
16 | Turn steering wheel up to steering limitation at left and right. | Noticeable grinding noise must not be audible. |
110 589 03 59 00
Mounting wedge
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