Operation no. of the operation texts or standard texts and flat rates | |||||
Category | Op. no. | Operation text | Time | Acc. no. | Code |
N | 022333 | Update software release in engine management control unit (MCM) | 1,5 h | 07 970 87 | BIO-FLASH |
N | 022334 | Replace propeller shaft (software updated) on vehicle without propeller shaft intermediate bearing | 1,2 h | 07 970 87 | BIO-FLASH |
N | 022335 | Replace 2 holders (software updated) on vehicle with propeller shaft intermediate bearing | 0,3 h | 07 970 87 | BIO-FLASH |
N | 022336 | Replace 2 propeller shafts (software updated) on vehicle with propeller shaft intermediate bearing | 1,8 h | 07 970 87 | BIO-FLASH |
N | 022710 | Attach information label on engine management control unit (MCM) (software updated) | 0,9 h | 07 970 87 | BIO-FLASH |
N | 022711 | Extra work for: Attach information label on engine management control unit (MCM) on vehicle with code M8A | 0,7 h | 07 970 87 | BIO-FLASH |
W01.00-1091-09
1 | Compressor connection (compressed-air outlet) | 3 | Bonding area | |
2 | Compressor | 4 | Engine model plate |
5 | Model badge |
W88.85-1002-02
6 | Information label |
A4 | Engine management control unit (MCM) |
W07.08-A000-12
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
Warning | Risk of injury caused by body parts being pinched or crushed as cab is tilted | Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure it with the safety strut. | |
Topical note | Notes on threaded connections fastened using a tightening angle-based tightening process | ||
Topical note | Notes on avoiding damage through contamination and foreign objects | ||
Topical note | Notes on tilting the cab | ||
Notes on safety-relevant components | |||
Update software release | |||
1 | Determine parts for service measure. | ||
Allocate parts scope from parts ordering note to vehicles in accordance with the list. The VeDoc data has been updated prior to the measure. | |||
2 | Connect diagnostic system, start XENTRY and switch on ignition. | ||
3 | Perform initial quick test. | The initial quick test is stored until the end of the diagnosis session. | |
4 | Update software release in engine management control unit (MCM). | The update procedure is completely menu-assisted under: | |
5 | Delete fault memory in all the control units. | ||
6 | Run final quick test, printout initial and final quick test and file in a tamperproof manner. | There must be no fault codes in the control units being updated. | |
If fault codes are still present in control units being updated, | |||
| |||
process the fault codes. | |||
After obtaining special order. | |||
7 | End XENTRY and remove the diagnostic system. | ||
Change model badge | |||
8 | Remove number 2 from fourth position of model badge (5) on driver's and front passenger door. | ||
9 | Clean area of fourth position of model badge (5) on driver's and front passenger door until free of grease. | Cleaner | |
10 | Attach number 5 to fourth position of model badge (5) on driver's and front passenger door. | ||
Attach information label on engine management control unit (MCM) | |||
11 | Remove engine management (MCM) control unit (A4). | ||
| Vehicles without code M8A (Air intake from the front) | ||
| Vehicles with code M8A (Air intake, from the front) | ||
12 | Remove existing information label (6) on engine management control unit (MCM) (A4). | ||
13 | Clean area of information label (6) on engine management control unit (MCM) (A4) until free of grease. | Cleaner | |
14 | Attach new information label (6) on engine management control unit (MCM) (A4). | ||
15 | Install engine management (MCM) control unit (A4). | ||
| Vehicles without code M8A (Air intake from the front) | ||
| Vehicles with code M8A (Air intake, from the front) | ||
Attach engine model plate | |||
16 | Tilt cab. | ||
17 | Remove noise encapsulation in front of compressor (2). | ||
18 | Remove compressed-air line at compressor connection (1). | ||
19 | Roughen bonding area (3) on crankcase using a straight grinder. | Remove clear varnish completely from bonding area (3). | |
20 | Roughen rear side of new engine model plate (4) using an emery cloth. | New engine model plate (4), see parts ordering notes. | |
21 | Clean roughened bonding surfaces on crankcase and engine model plate (4) until free of grease. | Loctite 7063 (400 ml) cleaning spray | |
22 | Apply adhesive to rear side of engine model plate (4). | Adhesive, 10 ml | |
23 | Position engine model plate (4) on bonding area (3) on crankcase, align and briefly press on firmly. | ||
24 | Spray engine model plate (4) with clear varnish. | ||
25 | Attach compressed-air line to compressor connection (1). | Union nut, compressed air line to compressor fitting | |
26 | Install noise encapsulation. | ||
27 | Start engine and carry out engine test run. | ||
28 | Check leak tightness of compressed-air line at compressor connection (1) of compressor (2) and switch off engine. | Visual inspection. | |
29 | Tilt back cab. | ||
Replace propeller shafts | |||
30 | Replace holders of propeller shaft intermediate bearing. | Only on vehicles with parts scope B. | |
With regard to return shipment or scrapping of removed parts, please observe the information in your warranty systems. | |||
Propeller shaft intermediate bearing bracket to crossmember | |||
31.1 | Replace propeller shaft between transmission and rear axle. | On vehicles with parts scope D. | |
| |||
With regard to return shipment or scrapping of removed parts, please observe the information in your warranty systems. | |||
31.2 | Replace propeller shafts with propeller shaft intermediate bearing between transmission and rear axle. | On vehicles with parts scope B or C. | |
| |||
With regard to return shipment or scrapping of removed parts, please observe the information in your warranty systems. |
Parts ordering note |
Part no. | Designation | Quantity |
Small parts such as screws, stop nuts, sealing rings, cable ties, fluids, sealant etc. are not listed in the parts list. The required small parts are taken into account in the cost framework. | ||
Parts scope A | ||
A 960 817 05 14 | Model badge number 5 | 2 |
Engine model plate (is sent by post by the responsible MPC) | 1 | |
Information label (is sent by post by the responsible MPC) | 1 | |
Parts scope B | ||
A 654 413 75 42 | Bracket | 1 |
A 654 413 76 42 | Bracket | 1 |
N 910105 012010 | Screw | 4 |
A 656 410 03 07 | Propeller shaft | 1 |
A 656 410 56 01 | Propeller shaft with propeller shaft intermediate bearing | 1 |
Parts scope C | ||
A 656 410 16 07 | Propeller shaft | 1 |
A 656 410 71 01 | Propeller shaft with propeller shaft intermediate bearing | 1 |
Parts scope D | ||
A 656 410 26 07 | Propeller shaft | 1 |
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